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-   -   Drivetrain Question (http://www.chiefdelphi.com/forums/showthread.php?t=109089)

1502 10-10-2012 19:45

Drivetrain Question
 
Hello all,

We have a cart in progress that we are going to make motorized. Our issue is that we want to be able to disengage the drive wheels from the motors to make it easy to push when not in use. We have yet to come up with an easy way to do this.

So, CD, do you have a solution to our problem?

Thanks,

Ryan

:cool:

Chris is me 10-10-2012 19:54

Re: Drivetrain Question
 
Consider running a shifter with a neutral gear.

Alan Anderson 10-10-2012 20:39

Re: Drivetrain Question
 
How about this? Use motorized rubber wheels in contact with the cart's wheels to spin them. Mount the driving assembly in a way that can be pivoted or lifted to break the contact.

1502 10-10-2012 20:47

Re: Drivetrain Question
 
We have, but the problem the problem with the neutral space is that it's had to get working since they are not really meant to stay in neutral. Besides, four new shifters are not exactly in our budget. :p

By the way, the drive wheels are mecanum. ;)

MARS_James 10-10-2012 20:54

Re: Drivetrain Question
 
Quote:

Originally Posted by 1502 (Post 1189911)
By the way, the drive wheels are mecanum. ;)

If this is a serious statement I would really reconsider. When moving around a mecanum wheels on anything but carpet at a quick pace you run into one of two issues
1) If it is slicker then carpet you get sliding and some minor issues with veering off to one side
2) Something rougher then carpet will damage the wheels quickly since they constantly are hitting it at an angle

(also when you push around unpowered mecanums they make a lot of noise)

Nate Laverdure 10-10-2012 21:24

Re: Drivetrain Question
 
Certain power wheelchairs (jpg link) have clutches built into the hubs to allow the wheels to spin freely if the chair is to be manually propelled.

RogerR 10-10-2012 21:32

Re: Drivetrain Question
 
Drive wheels with v-belt; tension it to engage the drive, loosen to coast.

1502 10-10-2012 21:45

Re: Drivetrain Question
 
This cart has gone through a season with non powered mecanums. They do make some noise, but they are not loud at all. If anything, they make people turn around and realize that there is a robot behind them. :eek: Keep in mind this was tested on tile floors with decent grout gaps.

And to Nate: This was our prior cart.
http://www.chiefdelphi.com/forums/at...5&d=1333563144
http://www.chiefdelphi.com/forums/at...6&d=1333563152

V-belts are a good option. We don't know if the belts would slip under the stress though.

akoscielski3 10-10-2012 21:50

Re: Drivetrain Question
 
Quote:

Originally Posted by RogerR (Post 1189917)
Drive wheels with v-belt; tension it to engage the drive, loosen to coast.

This is the same way my lawn mower work's to spin the blades. Though it doesn't have a lot of torque needed so I can not say it would work or not. Prototyping is an option though ;)

RogerR 10-10-2012 22:12

Re: Drivetrain Question
 
Quote:

Originally Posted by akoscielski3 (Post 1189921)
This is the same way my lawn mower work's to spin the blades. Though it doesn't have a lot of torque needed so I can not say it would work or not. Prototyping is an option though ;)

The idea was shamelessly stolen from stuypulse's 2005 robot: http://www.chiefdelphi.com/media/photos/20224

Evidently worked for them.

JamesCH95 11-10-2012 08:53

Re: Drivetrain Question
 
OP, consider disabling dynamic braking before you attempt a mechanical solution. That may be enough to comfortably push the cart around.

1502 11-10-2012 09:34

Re: Drivetrain Question
 
Quote:

Originally Posted by JamesCH95 (Post 1189945)
OP, consider disabling dynamic braking before you attempt a mechanical solution. That may be enough to comfortably push the cart around.

The second goal of disconnecting the wheels for the motors is a matter of safety. Whatever way we end up doing it, there will be a deadman switch that works like one off of a treadmill. We like to keep our carts safe, and we're pretty well know for that. ::safety::

Clem1640 11-10-2012 20:24

Re: Drivetrain Question
 
Ever heard of a clutch?

JamesCH95 12-10-2012 10:46

Re: Drivetrain Question
 
Quote:

Originally Posted by 1502 (Post 1189950)
The second goal of disconnecting the wheels for the motors is a matter of safety. Whatever way we end up doing it, there will be a deadman switch that works like one off of a treadmill. We like to keep our carts safe, and we're pretty well know for that. ::safety::

You could use the deadman switch to disconnect power to the motors directly, or through a relay, which would be similar to disconnecting them mechanically.

You could also get or mimic an OTS item like a wheelchair safety lock to prevent wheel rotation:


tr6scott 12-10-2012 11:02

Re: Drivetrain Question
 
A couple of thoughts, If you are driving like typical robots, try using victor speed controls instead of Jags. Jags short the motor leads when off, so the motor is a brake. Victors do not do this, and you will not have this braking action when pushing.

Safety issue, put a electrical cut off switch by the controls.

Fix it electrically, of course, I'm electrical.


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