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Prototype Small Wheeled Shooter
We just posted a blog entry about our current prototype shooter. It uses much smaller diameter wheels than many teams that we have seen post of CD. We're hoping this idea might inspire some teams that are struggling to package their large shooters.
Blog Entry with full specs on the shooter configuration. Youtube Video |
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Good shooter!! what motors do you have?
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Well...this is kinda awesome.
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See what happens. Easy enough to do. |
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So you're actually spinning the 2nd wheel slower than the 1st. What made you decide to do that? Seems everyone is making the 2nd wheel spin faster than the 1st.
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1st wheel 550 geared 10:1 = 1,930 free rpm 2nd wheel BAG geared 1:1 = 14,000 free rpm |
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I withdraw my question. |
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Allen,
This is great work! I admire your lack of hesitation to give away this information. Shows you and your team's true colors. Thanks and good luck at making it even better! -Parker P.S. - Have you tried shooting from the floor? What kind of angle do you expect to have to pitch the shooter to for the 3pter? |
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Also, anyone have any ideas as to how you mount the banebots wheels directly to a CIM? Thanks |
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Thanks, didn't see that there.
Also we were wondering how you direct drive the banebots wheels with a CIM. |
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Locking a stage in a planetary gear is fairly simple - look up how people did it with globe motors. It involves glueing the sun gear and planetaries together with something, then dremeling off the teeth of the planetaries so they don't touch the ring gear. FYI, you can't really be guaranteed that you can direct drive a banebots with a cim without installing an insert and broaching it with a keyway. The unfinished bores on the banebots wheels are not actually a measured diameter: it varies. They ream it to .375, but in most cases it comes bigger than the 8mm shaft of a cim from their manufacturer, and hence will not work directly on a cim. |
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Thanks for the compliments. That really depends on how high we end up shooting from and our distance away from the goal. I'm not sure we could give a number. That height was less than 5 feet so in theory we could just shoot from there. Quote:
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Did you or are you going to try the larger diameter (3.875" or 4.875") Banebot wheels?
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Better question is whether there's anything to be gained adding a third wheel to the setup so you can make a smother transition up to the final wheel speed. Something like starting with the BB550 in a 10:1 then BB550 in a 5:1, then the 1:1 BAG. I'm pretty sure the higher initial velocity your final wheel sees, the farther you'll shoot and faster you'll recover.
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If the frisbee is not exiting that second wheel at 60 mph it might be because it is slipping. So, either: 1) crank down the speed of that second wheel a bit to stop the slipping and get a higher exit speed, or 2) crank up the speed of the first wheel, which is presently only 1930 rpm, which translates to 16 mph tangential velocity or 8 mph exit speed. A higher exit speed from the first wheel means a higher entry speed into the second wheel, which may reduce the slipping in the second wheel and give a higher exit speed * I realize that due to windage and vibration it will be less than that |
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Your mounting of the banebots wheels would indicate that you have no issues with upside frisbees. Is this the case?
- Sunny G. |
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Latest shooter video is up on the blog. Not much changed expect it is now two BAG motors and the blue wheels are the only ones contacting the discs. We'll probably use all Blues since they seem to wear down less and we like the color a little better. |
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Very cool!
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Here are photos of the different wheels as of today. Each of these wheels as seen well over 100 Discs each. The greens have seen the most and have also been damaged the most by the discs because they are so soft.
We are planning to use the blue wheels as we think they will last the longest. Photo 1 Photo 2 Photo 3 Photo 4 We have heard of teams have trouble with Colson wheels removing some of the plastic from the discs. That has not happened so far with our shooter setup. |
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Kudos for sharing such an innovative implementation. We've ordered parts to test this approach for use on our rookie robot. Any other photos, videos, or comments would be greatly appreciated. Thanks again.
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Versaplanetary 1:1 Conversion Instructions
We uploaded the instructions for the 1:1 conversion today, hope it helps. |
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I know this got asked a few days ago..... Does anyone know if the 1:1 conversion be done on the 4:1 and 5:1 versaplanetary units? |
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You can probably find out sooner by PMing Paul Copioli. The 4:1 and 3:1 come with an 8mm output shaft so it would be more useful if you could do the 5:1 which comes with the 1/2" Hex output. The CAD models aren't really clear on how the input gear assemblies are made for each gearbox. |
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You can make all of them 1:1. You can also order different output shafts and replace the 8mm shaft with the 1/2 hex or others....
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Eric is correct,
All of the different ratio gear boxes have the same spline (28T, 0.5Module Side Fit DIN Spline) coupler. The input housing, output housing, input coupler & bearings, and output bearings are identical for all gear boxes. The ring gear is also the exact same no matter what gear ratio you are using. The design is such that you can swap any ratio at any time and it just works. In addition, the direct coupler feature was designed in because we have always had issues on my team with trying to prototype using the smaller motors. Allan's instructions are good and we also put the conversion instructions in our full user guide which should be out tomorrow. You just remove the ring gear, sun gear, carrier with planets and assemble the input housing directly to the output housing. The shafts are also interchangeable so if you buy a 3:1 or 4:1 and want a 1/2" hex output shaft, just buy the hex output shaft separately and install it into the output housing. Paul |
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My intent was that if you buy the 5:1 or 10:1 you don't have to use snap ring pliers to change the shafts. A lot of teams don't have those and I don't know of a simple way to do it with out them. (If anyone does please let me know.)
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The Versaplanetary User Guide has been published by VEX, this should help a lot of teams that are trying to use them with their shooters.
Versaplanetary User Guide |
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Allen,
Thanks for all the good and open info on this prototype, it's great! We are emulating this design for another shooting prototype, and noticed that the 1:1 gearbox generates heat very quickly. Does your transmission do this as well? I suspect the bearings in the output shaft don't really like to spin at 15,000 rpm. (in fact, we actually released a little bit of magic smoke from a 550 just by spinning up the 1:1 transmission several times in quick succession) If I had one gripe about the vexpro planetaries, it is that the motor is not indexed very well in the plate that it mounts too. This can lead to binding if teams aren't careful assembling it. That aside, I love these things! |
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That's one of the reasons we are using the BAG motors. I have heard they are better at dealing with heat than the Big CIMs. We've been running a 1:1 for a lot of tests over the last two weeks and they have been rock solid. A student even had a 1:1 BAG motor in a stall condition for about 30 secs (Frsibee caught in the shooter) and it didn't seem to do anything except get hot. The gearbox shaft felt hotter than the motor. You do have to be careful mounting the motors, make sure you are following the directions on the VEXpro website. It's pretty simple to get a good fit since the motor shaft is doing the piloting. |
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Sooo.... Is anyone else's small wheel shooter consistently pulling right? Or, atleast, pulling toward the wheels? Our is, and my working theory is it's because the wheels fall away and the wall doesn't. So the frisbee springs off the wall, which makes it pull towards the wheels. I'm thinking about replacing the end of the wall with something the same diameter as the wheel. Maybe even try bolting a wheel down on the other side. You'd probably lose some distance, but I think it'd straighten out your shooting.
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Hello Allen
Are you using the 1:1 gearbox as a bearing system for the cantilevered shooter wheel shaft to take the side loads off the motor shaft? Our team was able to demonstrate shootting frisbees at the upper goals yesterday evening. When I arrived this afternoon, they had the mini-CIM torn apart. Apparently the sleeve bearing at the end of the motor with the brushes had become severely worn and the rotor was dragging on the stator magnets. The shooter wheel was mounted directly on the min-CIM shaft. Thanks. Phil |
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Do the VersaPlanetary gearboxes have a ball bearing at the input and output ends? If they do, all the side loads put on the shaft by the wheel would be taken by the ball bearings. The motor shaft would then only transmit torque and would not experience any side loads.
I think the shooter team were able to get about two dozen launches before burning out the rear bearing of their mini-CIM. One of them suggested buying a whole bunch of motors and swapping them when they burnt out. :eek: Neither the sponsoring teacher nor any of the mentors went for that idea. |
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To be more precise, there are two ball bearings on the output shaft and one (I think, don't have one in front of me) on the input side holding the input coupling. So the output shaft can definitely support some cantilevered loads.
Do remember that you're not going to be able to stick a mini-cim into this gearbox. You'll have to go with a BAG motor and a 3:1 ratio, which will endup somewhat slower than your mini-cim. So you might be better off figuring out how to make up a shaft coupling and support system for the mini-cim. EDIT:Actually, a BaneBots RS550 motor into a 3:1 gearbox gets you a similar free speed to the mini-CIM with a bit more power. You might try that combo as a drop-in replacement for your mini-CIM. |
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Thanks for the info, Kevin and Allen.
I actually have a CIMULATOR left over from building the ball shooter last year. We also got a bunch of RS550's from Banebots using the coupon this year. We would just need to cut cooling chanels in the CIMULATOR so that magic smoke won't come out of the motors so easily. My rough calculations indicate that two RS550's would give a bit more speed (7148rpm vs. 6200rpm) and a lot more power (508W vs. 229W). We would just have to make sure that the motors are wired correctly so they don't fight each other. |
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-John |
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I know what we're playing with next week. (Note: Not for our shooter) |
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Also, I have a feeling a mini-CIM would really push the limits on the load rating of the VersaPlanetary. And if you swapped a CIM in instead... Well that'd be extremely exciting. |
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http://content.vexrobotics.com/vexpr...s_20130107.pdf |
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Instructions are up on our blog
http://3847.blogspot.com/2013/01/ver...-mounting.html This was a pretty simple conversion. We cut the shaft more than would most likely be recommended but that lets you directly mount it to the Versplanetary with out any adapter plate. |
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I don't recall but, do you have any video of shooting with the disc upside down?
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Allen, Are the black spacers for standing off an AM-9015 motor too small to stand off the CIM? |
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I'd like to hear from teams -- if there are any -- who been successful spinning the 2nd wheel approx 30% to 40% faster than the second wheel, instead of 3x as fast. |
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We're testing a 3-wheel variant tomorrow. Top speeds will be 4300, 6300, and 14000. That's 3:1 BAG, 3:1 FP, and 1:1 BAG. I know the FP is illegal, but it's equivalent to the BB 550 while I'm waiting for some 550s to arrive. I'm planning on trying it without the slowest wheel as well to see what differences we get. It's not your 30% slower, but it's a little closer.
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We are testing our linear shooter today.
We are using one CIM and one mini-CIM, each with a stacked pair PAIR of inline skate wheels - 76mm OD & 75A durometer. These have dramatically better grip than all the other wheels we evaluated so far. The disk are captured in the V formed between the two stacked wheels per motor as they spins through. We have a piece of 80/20 20mm slotted framing opposite the wheels, and we cover the side with adhesive backed, high density urethane foam sheet material. The friction factor is significant, as we found out with our 180 degree arc 8" wheel, direct mounted to CIM tests. With the small wheel shooter, we are starting out with lower RPM (surface feet per minute) to avoid melting the softer urethane skate wheels, and we expect that the more optimized friction will make up for lower surface speeds of the smaller wheels. As we confirm what our 1st stage alone can do, we will initially add the mini-CIM second stage for an extra 1000RPM. If that does not give sufficient exit velocity we will install the BAG 14K RPM motor as the 2nd stage. We expect that much less compression (~1/4") will be needed with the more resilient and grippy materials contacting the disks. We also expect the groove in the slotted framing will help center the disk as it rolls along the length of the channel. If the slot in the frame is too narrow to keep the disk centered, we will machine a 3/4" radius convex curve into the side rail and it will then be covered with the dense urethane foam sheet. With the V grip of the wheel pair on one side and the concave face of the rail along the other side, we will be able to keep the disk traveling through the shooter maintaining an air gap below the disk, and only the edge of disks touching the shooter as they accelerate through. Hopefully nothing will be needed to hold the disk down from above either. Video soon. -Dick Ledford . |
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I'm working on getting some more quantitative results, but our preliminary results are, well, extremely promising.
Stats on our shooter prototype: Baseplate is 1/4" lexan, unbraced. Shooter is a little bendy as a result. 2-7/8" orange wheels on 3.5" centers. Wall gap is 10.625". Theoretical top speeds are 4300, 6300, and 14000 at 12V. We're using the bright orange urethane flat belt as our sticky wall material. For this particular testing setup, we're firing at a 19.5 deg angle, shooter was 41" off the ground and 25' from the goal. With three motors, we were nailing our cardboard just above the top of the 2 pt goal. With two motors it was landing about a 6" below the 2 pt goal. This was testing an integrated solution with a 5 gallon bucket hopper right next to the firing wheels, so we were dragging the frisbee out from under some others. When we were hand feeding a frisbee in, it was throwing them over the top of our cheesy cardboard 2 pt goal and they were still rising. I'd say it would be about 18" above the 3 pt goal. |
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- Sunny G. |
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I want to give you and your team big props. We're using a similar design for our shooter and this has been a wonderful help!
Good luck at your regionals! |
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We got our prototype shooter running Sat night and hit 5 out of 6 3 pointers in following configuration;
20 ft Shooter at 25 deg Two RS550s on 1:1 versaplanetaries 2 7/8" blue banebot wheels 10.5 in compression with top plate Stationary rail was a painted 2x4 The discs were still rising as they passed through the goals. Couple of interesting observations; On our first setup the plates the gearboxes were mounted to would flex. Made quite an improvement to hard mount the gearboxes. The top plate made a noticable increase in performance when we reduced the compression distance to 10.5" Tried some 3 7/8" wheels and there didn't seem to be a noticeable difference in performance. |
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http://www.youtube.com/watch?v=PuX7e...ature=youtu.be
Three wheels, 1/4" apart, 10/3/8" compression, no non slip angle Ratios of gear boxes go 5 to 1, 4 to 1, 1 to 1 order of motors is Bag, am, bag We are getting flexing in the base, will improve in final design Tried non slip surface on angle not much difference, Orange flat rubber, wheel tread, tape ect.... The farthest we can shoot is 27 feet |
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Ok now we did 5, 3, 1 ratio
Shooting farther! Still have flex in base, will get more when we stop this http://www.youtube.com/watch?v=wGp3M...ature=youtu.be |
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Got slow mo of two wheel http://www.youtube.com/watch?v=cq3feDdl6A0 |
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Just measured the latest distance in the hallway, from video last posted of three wheel shooter. 48feet! from 2 1/2 feet above floor
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Well not illegal in Texas perhaps but illegal in FIRST? R |
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4.1.7.2 R33-A |
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I have contacted the Texas state legislature regarding your question, but have not heard back yet. My buddy is a cop, and he says he's never had to arrest anyone for it, and thinks that if there is a law against it, it is probably one of those ones which isn't strictly enforced. I think we can assume it is okay until we hear otherwise back from the TX lawmakers. Luckily, Gov Rick Perry is a fan of robotics and FRC -- if there is a problem in TX maybe he can help us resolve it? -John |
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