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2013 running 2 - VI air compressors legal?
Is it legal to run dual air compressors this year? Would there be any practical plumbing problems to architect around?
Would there be an issue with using the FRC Labview Vi's which are typically design around the use of one compressor and Nason shut-off switch? |
Re: 2013 running 2 - VI air compressors legal?
See R80.
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Re: 2013 running 2 - VI air compressors legal?
While R80 does specify that you can only run one on board compressor, it would be legal to run multiple off board compressors, so long as you include the control and plumbing hardware on the robot. IE 2 spikes, 2 regulators, 2 valves, etc. etc. etc.
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Re: 2013 running 2 - VI air compressors legal?
Why would you want to? Its not like off-board you gain anything by having two, since the time between matches is so large.
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Re: 2013 running 2 - VI air compressors legal?
I have yet to see an FRC compressor dead from wear in 10 years of competition. Not saying it doesn't happen, just seems infrequent enough that it shouldn't be a concern sufficient to warrant such an overkill solution.
and unless you have an extraordinarily large quantity of storage tanks on board, I've never seen an FRC bot take more than about 45-60 seconds to fill itself. |
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Not that I've seen a dead compressor, but I've definitely noticed compressors getting weaker after a competition. |
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R80 applies to the compressor on board or off board. So either way, you only get one. But only your inspector knows for sure.
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R80 Compressed air on the ROBOT must be provided by one and only one compressor. This gets everyone every year. You may not, under any circumstances, fill the tanks on the robot with anything other than one and only one FRC legal compressor under cRio control. The motor on the Thomas compressor is very close to the same internal construction as a CIM motor. We have lost several over the years due to worn bearings, damaged or worn brush assy. or external metallic debris. The surprising thing is we have not lost a piston assy although the seals do dry out with use. |
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1075 built our power wheelchair-gone-forklift cart to have an onboard compressor, which was powered by the 2004 IFI control system that it ran on, controlled by a pressure switch just like an FRC robot, running the older Thomas compressor, just like an FRC robot, but we were not allowed to charge the system at competition with it, because the robot itself wasn't controlling it. Its no more or less safe, and the argument of it uses battery power from another source is silly because I can change the battery in my robot after I've charged the air system with the dead one from last match. |
Re: 2013 running 2 - VI air compressors legal?
Phil,
You can have your opinion but the rule is the rule. The rule is not presented as a safety issue, it is just a rule. Pneumatics will be inspected according to the pneumatics section. To remind everyone, you need to pass inspection in order to gain points and avoid other penalties. For instance read G5. |
Re: 2013 running 2 - VI air compressors legal?
Not sure why you think my name is Phil (it's not).
I don't challenge that it IS a rule, nor that inspectors shouldn't enforce it. Of course you need to pass inspection (presumably by complying with the rules) in order to compete. I think you're taking the argument a bit far. I do think that inspectors *could* have a hard time enforcing it though. For example, some of the robots that we had on that cart HAD their own on-board compressors, it was simply convenient to use the cart-mounted one. We've been told not to use it to pressurize the robot before and complied, and the volunteers at the event(s) it was mentioned at seemed to indicate that it was somehow a safety concern because the robot wasn't controlling it, and that was the logic behind the rule. I further believe though, that questioning the reasoning behind a rule is VALID, and IMPORTANT, because often, even though a rule may have made sense for one reason or another in the past, doesn't mean it still makes sense now. Intent is important. This is a rule that has been around for years, for what appears to be no reason at all. To be sure, this is the specific portion of the rule I don't understand the reasoning behind. Quote:
A better rule might read: "Compressed air on the ROBOT must be provided by one and only one compressor. Compressor specifications may not exceed nominal 12VDC, 1.05 cfm flow rate. Off-board compressors must still be controlled by a pressure switch to ensure a maximum pressure of 120psi." I apologize if my preference for a rulebook which promotes maximum freedom of configuration to the teams, while still achieving its goals doesn't sit well with you. The way the bumper and other pneumatics rules keep getting simplified and loosened, and the way HQ has expressed a desire to simplify the rulebook seems to agree with me. "That's the way we've always done it." just isn't a good reason to continue doing something a particular way. |
Re: 2013 running 2 - VI air compressors legal?
Sorry,
I thought Phil was your name. Sorry. There is no mystery to the reason behind this rule. It is in the first paragraph of Section 4... In addition, another intent of these rules is to have all energy sources and active actuation systems on the ROBOT (e.g. batteries, compressors, motors, servos, cylinders, and their controllers) drawn from a well-defined set of options. This is to ensure that all Teams have access to the same actuation resources, and to ensure that the Inspectors are able to accurately assess the legality of a given part. Emphasis mine. Think about this rule as being as hard and fast as the robot battery, the PD, the legal motor list and cRio. The penalties show how serious the GDC is about enforcement. For instance... G05 When placed on the FIELD, each ROBOT must be: A. in compliance with all ROBOT rules (i.e. have passed Inspection), If it is not a quick remedy: the ROBOT will be DISABLED and must be re-Inspected. G03 ROBOTS whose operation or design is unsafe are not permitted. Violation: FOUL & DISABLED. If the issue is due to design: Re-Inspection. T06 A TEAM is only allowed to participate in a MATCH and receive Qualification Points if their ROBOT has passed Inspection. If it is discovered after the start of the MATCH that a ROBOT did not pass Inspection, the entire ALLIANCE will receive a RED CARD for that MATCH. T08 At the time of Inspection, the ROBOT must be presented with all MECHANISMS (including all COMPONENTS of each MECHANISM), configurations... To use a second compressor of any type means that the robot has not passed inspection. I think that covers it... |
Re: 2013 running 2 - VI air compressors legal?
We clearly don't see this as an issue of the same, or even similar magnitude. You continue to argue about how it constitutes a violation worthy of claiming a ROBOT wasn't inspected simply because its air system was pressurized by some other source, regardless of whether that source is substantially the same as the presently prescribed system or not.
You just made the argument I've heard so many times, that it needs to be supplied by the ROBOT's battery, because everyone has those, and they have a limited supply of power, so that makes it the same for everyone. The source of the 12VDC power that powers the compressor is irrelevant in any substantial way, since I can change my battery AFTER I've pressurized the system and before the MATCH. Whether I use a robot battery, a deep cycle marine battery, or a solar fusion reactor to power it changes nothing about the ROBOT as it sits in the ARENA at the start of a MATCH, with a fresh battery and a pressurized air system. As for the rules you cited: G03 doesn't apply, its not an unsafe design or operation. G05 may apply, but it IS a quick remedy, opening the air valve remedies any perceived problem that charging from an external source created, so no DISABLED ROBOT or Re-inspection necessary. And I suggest that T06 or T08 aren't even relevant to the discussion, as I never suggested more than one compressor. For sake of argument, though, I don't believe that the intent of the "one and only one compressor" rule is to prevent me from having equally functional, and equally legal on their own off-board compressor panels (controlled and powered by the ROBOT, in accordance with R80), but rather, its intent is to say that you are only to have one compressor provide the air at any one time. Whether this time I use compressor A and next time I use compressor B doesn't particularly matter, otherwise, what happens when one breaks during a competition? |
Re: 2013 running 2 - VI air compressors legal?
A proper Q/A is probably in order, but let me test the waters here first:
The offboard compressor must be controlled by the robot as if it is on the robot. The benefit of it being offboard is that its weight is not part of the robot. I.E. it is NOT part of the robot. Here is my question: Can you have the newer, smaller compressor, on your robot (used during matches to keep your air supply topped off) but use the older, larger compressor offboard to fill your tanks between matches? This would be accomplished by disconnecting the leads from the onboard compressor and connecting them to the offboard compressor and using the existing sensors and power supply. The robot is always receiving air from one and only one compressor. There are three reasons for this: 1. As Jimmy already pointed out, a robot with a substantial amount of stored air can take a long time to refill. While this shouldn't be an issue in qualifying, as you go deeper into elims, time is less between matches. There is a significant difference between the time it takes the two types of compressors to fill large quantities of storage tanks. 2. The smaller compressors get REALLY HOT quite quickly. Even the larger ones get pretty darn hot after a few minutes of continuous run time. The ability to use two compressors saves wear and tear on both. 3. I've been near a robot that had a brass fitting burst because it was connected to the compressor which got so hot the brass softened and couldn't handle the pressure. Not a catastrophic failure like the plastic tanks, but still quite dangerous. Kev |
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If I can switch compressors and batteries because spare parts are allowed, then apart from annoying everyone unnecessarily, all this rule accomplishes is to mandate that the cRIO controls and robot's power distribution system be used. That is unnecessary from a practical point of view, because there are plenty of simple mechanical devices (fuses, pressure switches, regulators, etc.) that can control the system without human or computer intervention—and the pneumatic ones are required anyway! Mandate a proper fuse/breaker on the compressor, and that failure mode is mitigated, without resorting to full robot control. This rule should not exist in its current form, but it does—and with great regret, will be enforced vigourously. Quote:
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T06 & T08 are extremely relevant and provide the basis for inspection and the remedy. If you use something on your robot during the competition, it must be inspected. If you use it without it being inspected, you are in fact, not inspected. The remedy is no points for each match you are scheduled for and a Red Card for the entire alliance if you enter the field and the match starts. Quote:
To reiterate the procedures for everyone to understand, the LRI, Head Ref and FTA act as a group when something that will affect a team occurs. If the LRI finds that a team has an issue, he brings it to the Head Ref and FTA for discussion. If the Head Ref sees an unsafe or questionable part on a robot, he calls in the LRI and FTA if needed, for discussion. If the three key volunteers still cannot reach consensus, each of us has the phone contact info for higher authority. Each one of the key volunteers is tasked with keeping the event safe, operating within the rules of the tournament, for the enjoyment of all. We take that task very seriously. The incident that Kevin related above occurred at the Midwest Regional in 2011. A team trying to find an air leak had bypassed the compressor control to keep the compressor running. The heat buildup caused a failure of the tubing and fitting at a brass junction. The failure sounded like a gunshot and any pieces were contained within the robot. |
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There's no obvious place I can find this in the rules though. It says robots are inspected before entering the filler line and robots can't be worked on while in the filler line, so maybe that means robots are in inspection state entering the filler line? Inspection state is powered down and tanks empty. |
Re: 2013 running 2 - VI air compressors legal?
There is no requirement to use the same battery you compete with to fill the tank.
There is also no requirement to show up for queing in "inspection condition" with empty tanks. |
Re: 2013 running 2 - VI air compressors legal?
It looks like we're arguing for the sake of arguing.
A rule is a rule, no matter what you think of the rule. If you have a problem, then Q&A is the ONLY LEGAL way to remedy the problem. Personally, I don't see the big deal in the rule. Sure, it would be nice to have two compressors on board, and sure it would be nice if we didn't have to use the cRIO to control an off-board compressor, but the fact is, the rules tell us what we have to do. If one compressor cannot achieve what your robot needs, maybe you need to design a better robot. We (364) are also having pneumatic's woes... 10 pistons, 4 air tanks, and 1 itty bitty compressor... but guess what, that's not stopping us. The system works quite well, and we have optimized our control system to only use air when absolutely needed. We've never had a compressor burn up, and we have used the heck out of the two on our t-shirt shooting robot (not FRC, so that's why we have two). They're 6 years old with hundreds of hours of use and will still happily charge up our 4 gallon tank to shoot t-shirts over 300 feet. Do they get hot? Heck yea they do! But that's the umm... consequence? of compressing air. Basically, I don't see what the big deal is. |
Re: 2013 running 2 - VI air compressors legal?
Ken,
There currently is no rule that requires you to use the same battery for both purposes. At one time this was the rule and you could only fill tanks after your robot was on the field. I ask teams to not pressurize tanks in the queue as I know that teams regularly are writing code and deploying while waiting to take the field. I have seen on numerous occasions, teams checking new code and having the robot move while in the confined spaces in the queue. In the interest of safety, I will continue to remind teams of the possibility of injury even though no rule yet exists. guy, If you don't believe that the cRio could or should be the only control for the compressor, what are you suggesting? If the compressor rules are unduly restrictive, what other rules meet that same criteria in your mind? |
Re: 2013 running 2 - VI air compressors legal?
Back in post #13, I offered an alternate wording to the rule that would be less restrictive.
In essence, what I'm suggesting is that any method of charging your tanks to 120psi which uses an otherwise legal Thomas or Viair compressor that would meet the 1.05cfm rule, includes a working pressure-based shutoff calibrated for 120psi (ie. the Nason Pressure Switch that we've been using for years) should be legal, regardless of its power source (robot battery or otherwise) and control system. You could even skip the requirement that it be an otherwise legal compressor, but that keeps it easy to inspect. The simplest such system would be to wire the NC Nason switch in series with the power to the compressor through a fuse from a 12V battery with sufficient current capability. I realize that the reason this is disallowed on our robots is because the startup current of the compressor exceeds the current rating of the Nason switch and so runs the risk of failing the switch in the closed position. I agree that this exact configuration should be outlawed for that reason. However, there is no reason that a similar pressure switch that DOES have the proper current rating couldn't be used in this way. Alternately, the system which our cart had, which was: Code:
2x12V Deep Cycle Marine Batteries used to drive the cart->We didn't, but you could even take it to the next logical step, and have the cart have more storage tanks on it than the robot, which you could pressurize ahead of time and simply dump into the robot, allowing for a nearly-instant fill (assuming you were smart about how you used release valves in the circuit). My logic behind all of this is that since we all agree that we can change batteries after charging the tanks, the source of 12V power becomes irrelevant to the equation, provided its safe, and since we all agree that I can put my robot on the field with 120psi in the tanks, the method by which the 120psi gets there, and the time it takes to do it is irrelevant, provided its safe. The 1.05cfm limits how much air I can compress DURING the match to about 2.36ft^3, but the unlimited number of storage tanks and the fact that I can start the match with them pressurized to 120psi makes that 1.05cfm value unimportant to the total cubic volume of air I can use in a match. |
Re: 2013 running 2 - VI air compressors legal?
Please stop arguing with Al. He is the lead robot inspector. What he says (and the manual), goes. Bottom line. It doesn't matter if you don't like the rule. You need to follow it.
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Meanwhile, Veteran team with an off board compressor on their cart doesn't hesitate to recharge their system during the delay because it isn't effecting their match battery at all. That seems to be a large advantage to me. Just follow the rules. |
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More to the point, not every imbalance is a rule violation. |
Re: 2013 running 2 - VI air compressors legal?
So I guess the high pressure N2 bottle to charge the air tanks is out? :)
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(Which brings me to a prior discussion on this topic that may be relevant.) |
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The argument of a rookie team deep in the eliminations not having a battery makes no sense to this argument for a whole host of reasons. a) Spare parts has charged batteries for that express purpose. b) Hopefully their veteran alliance-mates would have one to share, and c) your argument isn't even relevant since the scenario you've described is wholly within the rules. Also, Al is a Lead Robot Inspector, he's not the only one. Tristan is an LRI as well, and he agrees with me. |
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I don't know what the rule adds to the competition either--now. I would go so far as to say it's a "holdover" rule; it's been on the books in one form or another ever since I can remember, but maybe should be looked at in terms of revision. |
Re: 2013 running 2 - VI air compressors legal?
Didn't realize Al was the Chief LRI. The remainder of my point stands.
I don't see questioning the logic of a rule as being the heinous crime that he seems to. The rules are not gospel and shouldn't be taken as such. They change with every Team Update and are clarified with every Q&A answer. |
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If I were to question the logic, I would say simply, this doesn't make sense, can anybody explain the logic. And if nobody could, then I would say, can anybody tell me why is the rule on the books in the first place. (I suspect it was initially to prevent teams from using portable shop-type compressors, which can easily go over 120 if you let them.) I would also ask that question of the GDC at the end of the season, to give them time to work out the answers to the questions. |
Re: 2013 running 2 - VI air compressors legal?
Just for disclosure's sake, I'm not currently signed up to be an LRI at any 2013 events. (But I've done it many times in the past.)
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Re: 2013 running 2 - VI air compressors legal?
Guy,
Just to update everyone, the Nasson pressure switch cannot handle the run current (10-12 amps) of the compressor let alone the start current(22-25 amps). It won't fail immediately but it will fail at some point. Teams regularly still make this mistake every year. So am I reading this correctly? You have a functioning pneumatic system on your robot and you want to pre-charge the robot from a second system you have built for this purpose using a second control system, any battery and second compressor? Everyone, To set the record straight, I am the Chief Robot Inspector for FRC. That doesn't mean that I have ultimate power nor does it mean I make the rules. It certainly doesn't mean I can't make mistakes. Just that I have slightly more responsibility than other LRIs and I am the contact person for FRC HQ. I still depend on all robot inspectors to get the job done and the division LRIs (of which I am just one of four) discuss items throughout the year. Tristan, has served as LRI and division LRI with me when Champs were in Atlanta, at which time furthering his education took more precedent. His opinions are his own. While many rules need no logic (they are there merely to add some additional challenge to the design), some rules are born from the mistakes of the past. These are an attempt to make things better and more easier to read/understand/implement. Some rules/penalties are in response to previous issues. The need to be inspected prior to receiving points and the harsh penalty is in direct response to issues that have arisen in the past. The compressor rule we are discussing is partly for this reason. It is easy for teams to deal with competing with a team that has deep pockets and a large mentor and sponsor backing provided all other parts of the competition are equal. Some teams actually revel in the challenge of competition with these large teams knowing that they are able to field a robot with the same limitations as the larger teams. Sponsors, spectators and people off the street marvel at how all teams design a robot using the same motors, batteries, compressor and control system, and have to fit the same weight and size. All participants depend on these factors to level the playing field. The Head Ref and their staff perform that function on the field, and LRIs and their staff perform that off the field. Insuring the level playing field is what makes this competition great! Mark, That's spelled T I double GGGGGGGGG E R! |
Re: 2013 running 2 - VI air compressors legal?
@Al: Your assessment of my statements is essentially correct. At one time, we had a fully functional on-board pneumatics system which could be precharged by this separate fully functional "almost-robot". Other years, we dropped the on board compression (and ended up having to hack together something to abide by this rule at the competition, instead of just being able to charge from the cart's compressor).
While I agree using a second FRC level control system to do this is something not all teams (ie. rookies) could do, I don't believe that a control system is necessarily integral to the setup. Without looking around for COTS replacements for the Nason switch, I don't know if there exists one with sufficient current rating for a series setup. Or perhaps with a little ingenuity it could directly feed a spike a control signal. At the very least, something like an Arduino could certainly do the job. |
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Al's mention of the pressure switch was a tangent. The pressure switch should be wired to the CRIO digital input per rule & never see the motor current of the compressor. I believes he mentions it has an example of things not to do. Rules aside there are other pressure switches designed to handle motor loads. They abound on small shop compressors.
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Re: 2013 running 2 - VI air compressors legal?
Everyone,
I have been waiting to put this out there, so here goes. One of the reasons for this practice has been to prevent all the teams, every year, who use any of a number of different methods to charge tanks. Yes, everything from shop compressors with no cutoff and no over pressure relief (the team shuts off the pressure relief valve because it "keeps leaking air") to "we watch the gauges and disconnect the air hose when it reaches high enough" to "we just connect the compressor to a battery and disconnect the leads when the compressor gets too hot or we think we have enough". If you can think of all of the possibilities, I can tell you of at least one more you haven't thought of. |
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More to the point, it's all about keeping a level playing field for everyone. And you're right, not every imbalance is a rule violation, except in this case of course where it actually is. |
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As mentioned in another thread (linked above somewhere) it could directly feed a relay to controller the compressor. I use a scuba tank all the time to fill compressed air of all sorts but if someone were to miss use somthing like that at a competition it could be very dangerous, pharps (just a thought) each robot has a standard 1/4" or 1/2" quick disconnect adapter (like the type found on a air compressor) and events have a large regulated 120psi system. now that i think about it though that could all much cost and complexity to an event.
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Re: 2013 running 2 - VI air compressors legal?
Mark,
Sounds good but many events, MARS more than others, have a hard enough time with power distro. Insurance would then also rise. |
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We make the competition better by raising the floor, not lowering the ceiling. |
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