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Pneumatic Restrictions & Improvments
In 2014 we saw a large upswing of people using pneumatic for their launching mechanism. This created quite a discussion on rules and legal restrictions for pneumatics.
If you are the GDC , How would you improve the pneumatics rules next year ? For example. Why are we limiting CV , tubing and port size ? (CD thread ) Why do we limit low-pressure to 60 psi compared to 70 or 80 psi ? Are there any devices that could improve the pneumatic experience for most teams ? |
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The reason the GDC limits CV is for safety. If we had unlimited CV, and someone were to put their head against a medium to large size pneumatic cylinder, and it is accidentally actuated, the person would die. |
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Quick exhaust valves. PLEASE
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Basically the hose (1/4) and the 1/8 NPT rule limits the "power available". Personally I want to be able to use a 3000PSI CF paintball tank/regulator so I never have to charge air at a competition but I don't think that's happening anytime soon. :rolleyes: |
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This year, we were playing around with a pneumatic launcher, and we wanted to try it with shop air. Strangely, no air was coming from the valve, and after closing all the other valves in the room (it shuts off the compressor if it detects a leak) so I went to go to the maintenance room to check on the big compressor. It turns out the room's dump valve had a faulty contact, and when I opened up the electrical panel, the valve opened, pressurizing the cylinder very, very quickly. The cylinder and its bracket went flying across the table, both fittings were torn/snapped off. It left a sizeable dent in the sheet steel counter, and chipped off part of our CNC's safety shield! |
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Let us charge with offboard air compressors, even if we have one onboard.
If it's made legal for everyone, it's no longer a competitive advantage, and there are ways to let it happen safely. I'd argue it's much safer to go into the match with a cool compressor than a hot one which can melt tubing or drag on battery voltage. |
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Now I understand you probably mean just plugged in a off board into a battery, or using a shop air compressor. But safety concerns I would guess, have first to ban them and we have no power over that. Again rules many change in 2015, but doubt they would change this one. |
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We had a pneumatic catapult. I found a way to actuate a 2in bore, 10in stroke at the speed of a 3/4 in bore, 4in stroke. So, staying within the regulations, we had the strength of a 2in bore with the speed of a small, 3/4in bore. :yikes:
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We didn't have an on board compressor on our robot. As stated in previous post, we had two off board compressors and only used ONE at any given time.
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Yes, that's what I mean. Having to enable your robot with the DS just to charge the tanks is a huge PITA. As long as you can demonstrate that your off board control system will shut off automatically at 120 PSI, and had an emergency pressure relief valve, I don't see how it's a safety concern. In any case, it's exactly how the inspectors determine that the regular onboard pneumatic compressor is safe. |
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I would like to be able to use mufflers. Please. It is a small purely aesthetic change but high flow vent caps on the solenoid manifolds ensure that nothing gets inside. And a high flow muffler on the manual pressure release vent plug just helps keep sound down and makes sure there isn't a blast of air blowing stuff around whenever you dump pressure. If would be nice if the pneumatic rules were just slightly more clarified and consistent. Things like ball valves, can they be used or not? or can they only be used as the main pressure dump? There is also an entire world of pneumatic logic that hasn't been particularly capitalized on. |
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I would eliminate plastic storage tanks completely. I would consider requiring that storage tanks be mounted to avoid damage by contact with the field or other robots, but that would be a hard rule to word.
One issue with shop compressors is that almost all the venues are power limited. You don't have enough power in the pits to run 30-60 compressors at the same time. A side effect of limited the compressor capacity is the it limits the practical amount of stored air on the robot. Maybe limit the stored air volume & open up off robot compressor sizes? |
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I know a number of years ago my team was working on an off-season project and a couple of the mechanical members decided to "safely" power the compressor by running one of the power leads through the pressure switch and plugging it into a battery. It worked a couple of times before the pressure switch stopped working, as the switch wasn't designed to handle that much current. Given a similar situation, a team could demonstrate proper behavior, only to have that behavior go out the window a few charges later! |
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Don't you just love the English language and how it can be vague and very specific at the same time?
I don't understand the whole issue of using an off-board compressor to store air into the robot's system if the off board compressor can easily be connected to the robot's control system (temporarily in place of the on-board compressor) so the the robot can control the air input for a pre-match charge. This way the on-board compressor won't heat up because it isn't being used pre-match. What I'm seeing a lot of people say is that people used multiple compressors at one time to charge a system. I can see this being a bit of an isssue, but not the situation I mentioned above, because in the senario I provided there is only one compressor/air source connected to the robot's system at any given moment. |
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What I meant was was switching between two off board compressors, to make sure none of the over heated but only using one actively at a time. While having no on board. My team had to do this due to the enormous (5gal) tank we had and we had deliberate over the "one and only one" rule. But if a team were to have a on board and then disconnect it, and use an off board properly wired into the robot to pre-fill before a match so the on board stays cool during the match; I would think this is legal? Since air is only being provided by one compressor at a time that is wired legally. |
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Couple of years back I have seen teams using a off-board compressor directly plugged into battery and charging.. this is illegal. The key thing is there are only so many safety inspectors who can check all on-board and off-board pneumatic systems. It isn't easy for these inspectors to twist and bend in every direction to access the on-board system. If teams are allowed for off-board control system (or worse no control system) and off-board compressor, now the inspectors will have to inspect these systems that may be on the cart or somewhere else. God bless them, they do a good job to keep everyone safe. |
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If the compressed air is generated and mixed from more than a single compressor, then rule R79 is violated. |
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Personally, I think this rule could stand to be expanded a little to allow more variation in how pneumatic systems are charged, but as it's written it's very strict. Thinking about the reasoning behind it, I can see safety being one reason, fair play being another (not every team can afford to buy 2+ compressors just to charge their system), and good design being a third (If you can't charge your system without overheating your compressor, then you may want to re-think the design of the system and the constraints you have to work within, rather than just "throw more compressors at it" - not intended to be directed at you in particular, alternating compressors from one match to the other so they have time to cool down is certainly a valid engineering solution). |
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There are ways of keeping a compressor from over heating. We had some over heating problems on our practice bot prior to going to our first competition, mainly because we had a lot of pneumatic components on our robot this year. What we did was place a fan on the robot blowing across the heat sink and the compressor never got hot to the touch after that.
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Look, I get that there need to be restrictions on the pneumatic power available, but think about it this way: When the game requires your robot to through 4lb balls 10 feet in the air, you're going to need a certain amount of power. That power can be either delivered through a sketchy assembly of springs and a latch mechanism that was likely never meant to work under load *or* it can be delivered with commercial-off-the-shelf tubes, valves and cylinders that are engineered for the application, can be reliably assembled without machining resources, and have published specifications to govern their use. Honestly, pneumatics are the safest way to deploy a given amount of power IMHO. |
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A 2011 Einstein team ran quick exhaust valves (968). |
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https://frc-qa.usfirst.org/Question/...-per-rule-77-f And the tread this year concerning it: http://www.chiefdelphi.com/forums/sh...d.php?t=124806 |
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And this is exactly what we did. There was simply two independently controlled compressors mounted on a small platform off board and in case there was a rapid turn around issue in eliminations (or a broken compressor) we were prepared to use the second one as a backup should the primary one be overheated. Per the reasoning demonstrated in some of these posts, anyone who has a broken compressor and replaces it would be breaking the r79 rule if they used the replacement to add air to the system. Head inspectors at two regionals agreed we were compliant. By the way, as I recall we never had to use the second compressor...and we eventually substituted for a Firestone heavy duty cycle ( also legal) compressor that worked fantastic at Champs.:) |
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Plastic tanks are one of my favorite technical developments for FRC in recent years. They make large volume pneumatic systems much, much lighter, and have raised the overall level of competition. There prevalence in FRC speaks volumes to how useful the average team has found them. The failures in the white plastic tanks that have occurred have all been the result of user error, not defects in the tanks. All the failures that I have seen reported on CD were the result of overtightening the fittings on the white plastic tanks (and there have been no reported catastrophic failures of the black tanks). This problem has already been solved in two ways. First, the black plastic tanks (with integrated NPT fittings, which cannot be overtightened) are being sold, and can be exchanged for the white tanks for free. Second, there's been a great deal of education in the FRC community about the dangers of overtightening these fittings, both through Bills Blog, and these forums. Another possible way to resolve the issue would be through more rigorous pneumatic inspection, or even possibly a FRC-wide phaseout of the white plastic tanks (but NOT a blanket ban on plastic tanks in general). We deal with a lot of stuff in FRC that's potentially dangerous. Dropped robots could break toes, batteries can leak, drills and saws can seriously injure students if misused, and any number of high potential energy mechanisms could inflict great injury if they failed catastrophically. Thankfully, our response as a sport isn't just to ban anything that could potentially be a safety risk. Instead, we maintain a safety-orientated culture, educate students and mentors about potential safety issues, and deal with potentially unsafe robot mechanisms on a case by case basis at regionals. The right way to deal with this safety issue is through updated pneumatic inspections and through education to the community. Blanket bans are unnecessarily blunt, and would deprive teams of a great resource. |
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They are thin sheet metal, and weigh only about 4-5lbs if i can remember correctly and pressure rated for 200psi. To till them we got the 100% duty cycle compressor from vlair and also later upgraded to the Firestone compressor which is much beefier then the KOP vlair. |
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The white Clippard tanks have been banned, that is why FIRST sent black Clippard tanks to later events for the free exchange for the white tanks. |
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From this experience, I taught my students that they must be experts of everything (which they were not at the time), and always question the validity of an inspector's claims if they do not agree with our standard practices. It was a good learning experience. |
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Andrew,
The Cv, port size and tubing size are limits placed on design because this is an engineering challenge as much as a robot competition. These limits are in the same group as the limits on size, weight, electrical power source, quantity of motors, etc. They are also in place for those teams that lack a pneumatics mentor to show them proper procedures and safety methods. For teams that have sufficient resources to own more than one of something, you need to always keep in mind that there are a fair number of teams that can't afford even the simplest of parts and tools let alone a second compressor. As such, I would like to suggest to others reading this thread that items claimed as having been ruled legal at an event or covered by a Q&A response may in fact be not correctly stated. The post may not give all of the available information surrounding that particular event. (see Mark McLeod and Jon Stratis' posts that relates the true info.) mk.32, two compressors are not legal in 2014 and actually never have been even before we allowed off board compressors. The "one and only one compressor" language is very specific. We will consider other suggestions i.e. high flow exhaust valves. Al |
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Honestly I think people are lawyer-ing over this too much, its obvious what the intent of the rule is, regardless of how you argue the wording. Now, granted, this entire issue would be a moot point if the stock compressor was rated for continuous duty like the older ones were, since they virtually never got hot and there would be no need to use a separate compressor to pre-charge the system. If anything it only hurts newer teams by giving them a less effective compressor then older teams can afford to buy. |
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I wish we could find a way to safely use 3-position solenoids with a closed center. They allow a cylinder to be stopped in the middle of travel.
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As you prepare for the 2015 season, I think you might want to revise the wording on this rule to make your intent clearer. Based on the comments in this thread alone, there seems to be significant confusion. Maybe it's because the ruling seems to be a bit counter-intuitive in comparison to what we're all used to. Quote:
1. Is it legal for a team to alternate between multiple compressors during an event? i.e. Can a team charge with Compressor A after match 1, and then charge with Compressor B after match 7. 2. If #1 is legal, is it legal for a team to charge with Compressor A and then switch to Compressor B halfway during the charge. Based on my reading of the rules and your posts in this thread, I'm thinking that both 1 & 2 are illegal. However, this runs contrary to how I've seen this rule enforced, and the interpretation of most people I've talked to. 3. If 1 & 2 are illegal, does this mean a team who blows their compressor during an event is now unable to use a compressor for the rest of the event? This one seems a little silly, but based on "one and only one compressor" language, it makes me think that this team would now be out of luck. If 1 & 2 are legal, I highly recommend that the wording be changed, so it's clear that teams are allowed to switch between compressors. Anything we can do to make the pneumatics rules clearer for teams will go a long way in promoting their safe use throughout the competition. |
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Compressed air on the ROBOT must be provided by one and only one compressor" So Al, are saying that no team can have a replacement/back up compressor (possession of 2)...that they must only have one in their pit? As I stated in my last post, we had no on board compressor, we used a legally configured off board set up. We did have a second compressor with same configuration of fittings and spike control available as back up. Air supplied to the robot system for a match was only provided by one compressor. But out of curiosity, are you saying that anyone who replaced a faulty compressor (even in middle of filling up their system) would not have been in compliance with R79? I find it hard to believe the intent of R79 was to prohibit replacement of compressors and therefore needed filling of system air...of course, without addressing the issue in Q and A we are left guessing once again (which can still happen after an issue is addressed on Q and A anyways :)) |
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There's any number of things that are legal and are just as dangerous...it has to be at least partially because of fairness or desire to limit pneumatics to a certain area. |
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A proposed tweak to the rule:
"All compressed air on the robot at any time must be provided by one and only one compressor [that meets the specs in the rules]." What this tweak does is it allows the use of multiple compressors, but only one can be used to fill the robot and keep it filled. You can HAVE as many as you want on-hand, but if you fill the tanks with one, you have to drain the tanks before filling with another. And, they all have to meet the specs--no shop compressors can be used to fill the robot. |
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You can have a similar effect with two "FRC typical" latching double solenoid valves. On the first valve, you connect output A to the cylinder, and plug B's exhaust port. You do the same thing for the second valve. When the first solenoid is at "A", and the second is at "B", the first solenoid pressurizes one side of the cylinder and the second vents. When that arrangement is switched, (1st on B, 2nd on A), the cylinder goes the other way. When both are at "A", you get the somewhere in the middle position. When both are at "B", you get no pressure. Both of these states can be desirable. The rule as it is now says "one and only one compressor". Karthik is right, "one and only one" means only one.(http://en.wikipedia.org/wiki/One_and_only_one). If you're not using the first compressor to ever put air in your robot, then you're in violation of the rule. There is a single unique compressor that is allowed to fill your robot. There are a few things that I think are currently unsafe/have room for improvement with the pneumatics system. 1. Teams using valves that aren't double acting. When you go to emergency disable the robot, many things suddenly move. We had a few close calls with articulating wheels in 2012. You'd be walking around the robot when suddenly the laptop controlling it would go to sleep, and suddenly all the wheels would move up and the robot would fall to the ground. Also, when a ref e-stops you, your single acting solenoids can change state, possibly launching a ball straight into a poor volunteer. 2. The pressure switch. We need a transducer that tells us the actual pressure and we need to be able to use that sensor to control the compressor. The large cycle range of the switch is not ideal for some teams. There are teams whose autonomous program just runs the compressor as soon as auto mode starts. Although the pressure never exceeds 120 psi, they can (and do) fail inspection. There are teams out there who have their relief valve set below switch pressure. This way, the compressor is always running. A poor solution to a problem that doesn't need to exist. Our auto mode left us with about 94 psi. It would be really nice to have the option to start the compressor to get us more pressure before our next shot. This could also give us the ability to refill our tanks between matches without having to let out enough pressure to get the compressor to start. 3. Clarification on "reusing" air. Must we dump all air before we refill for our next match? We've been told yes and no. We've also had four back to back matches where there was not physically enough time to do a full refill. 4. Tiny stupid detail, but if R79 applies to ALL air, then you must use your robot's compressor to fill your pneumatic tires or balloons. |
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There was a relevant Q&A to the most recent rounds of questions...
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As Al indicated, there are numerous reasons we have these rules. R79 is really no different than R29 - one limits the number of compressors you can use with the robot, while R29 limits the number of motors. No one would argue that a team couldn't replace a burned out motor, and we shouldn't be trying to nit-pick R79 to death and say that we can't replace the compressor either. The difference between the two is the way the items work - a motor creates mechanical energy from a supplied electrical source. Cut off the electricity, and the mechanical energy stops. A compressor, on the other hand, creates a reservoir of stored energy for later use - when you turn off a compressor, the energy is still stored for later use. The rules are simply controlling how energy flows within your machine - you can only use mechanical energy from a limited number of motors, and you can only use stored energy from a limited number of compressors (ie 1). |
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I maintain that rules that discourage the use of pneumatics actually reduce safety. I would trust a factory-tested solenoid valve over a gerry-rigged latch holding back hundreds of pounds of spring force. |
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Thanks for finding relevant Q and A we used to guide our decision to have a back up system on hand Jon. Couldn't find it on Q and A forum... finally saw it on PDF :) And thanks for reminding others of the importance of flowing T8 and 10. Our back up system was mounted with primary compressor so both were inspected at same time. Still hate the vagaries of language when it comes to rules and interpretation and amazed at how many interpretations people can make from the same statement...
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I guess the only question I would have in regards to the on and off-board compressors is that is it really out of the realm of resources for most teams to accomplish in a safe manner that would give them any other advantage besides having a cooler on board compressor. Let's say that we could change the rules to teams using an on and off-board air compressor in their pneumatic system as long as both compressors are the exact same cost components and they follows all other pneumatic rules. All the teams would have to add to their system is andymark part am-2186 ($4) to where their current pressure switch is along with am-2257 ($3.50) in order to have a way of plumbing safely to their current system from an off-board compressor. The team could also have to wire their robot to have the ability to transfer their spike's power output from the on board compressor to the off board one as well. The last item a team would need would be the extra compressor, and let's assume that since the team doesn't have the extra resources to already go out and purchase something other than the now First Choice Viair then that will be the one they have to purchase at ($69). I will assume that the team will have extra pneumatic tubing available to plug into the close off valve. So to keep a system that doesn't burn a person's hand when they are transporting the robot on and off the field a team would need less money than what is needed for one double solenoid and the ability to mount a spike where it can power both compressors. Now is their anything I'm missing here that could become a more dangerous pneumatic that before or too much of a competitive advantage that a small team couldn't over come resource or knowledge wise. I just really don't like hot compressors and with short turn around times for teams I think allowing an extra off board compressor to help that situation would be beneficial in fixing that problem.
Note I really respect the decisions by very great people that go into making the rules and I just would like to see if this can get looked at a bit more. |
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Karthik,
It is my understanding of the intent of this rule is that only one compressor be used for competition. If that fails, as in other components, it may be replaced. It is my understanding/opinion that rules are in place to avoid even the hint that one team can have even a small advantage over another. Eric, that wording was considered as rule verbage in the past. Simplicity was the deciding factor in that decision. As to the other ideas about valves and holding air, the ultimate result must be to release all stored energy at the end of a match to force the robot into it's minimum energy state for transport. I most heartily agree with designing your system so that it does not move when enabled or disabled. My arm was crushed during an inspection when the arm fell during the power on tests when I asked for the robot to be disabled. As to the pressure transducer operating the compressor, I came across more than one robot this year that used that method only to find out that the software was programmed to increase pressure above the specified 120 psi during certain conditions. In one case the max pressure was 145 psi. It was caught by an observant ref who doubles as an inspector for some events. While some of these items may seem like nitpicking, please put yourself in the position of being a team who was beat in a critical match and then finds that the team that beat them had that second compressor filling their tanks or that system pressure was above 120 psi. Oh yes, I just remembered my wife looking at a team in the queue with a battery and some alligator clips asking me "what are they doing over there?" Only to find that there were running the compressor from a robot battery to run the pressure up to maximum before they took the field. When I checked, the pressure appeared to be close to 150 psi before the team opened their dump valve. Of course we reinspected and re-calibrated the pressure relief valve for 125 psi and gave the team a stern warning. |
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Limits are part of the challenge. Without them, life would be boring. The "one and only one" compressor rule puts a limit, based on rates of air flow and temperature rise, on the energy that can be used during a match by an FRC robot's pneumatic system. Matches might be made more interesting (or even more challenging) if that limit were raised -- but they would surely become less interesting if the limit were completely removed. |
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Now imagine if FIRST allowed larger-diameter tubing. I think we'd see a sudden run on the Thomas compressors, and suddenly every team that could afford them would be running them. Why? Because now you need more air faster. Lots more air, lots faster, and if the Viair compressors can't keep up, then it makes sense to use better compressors. |
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Yes, there are limits that seem rather arbitrary, and thus rather frustrating. Yes, that is a real-world challenge. (Along the lines of: No, you can't fit that there in the schedule. No, we don't have that kind of money lying around. No, you can't have any brown M&M's in the candy bowl. Yes, you have to be in bed by this time.) And it may be because those limits seem arbitrary that they're likely to stick around. Eventually, I predict that they'll either loosen up even further, or tighten up again on a couple of models. But until then, all the air on the robot has to come from one and only one compressor that meets robot specs. (And yes, that does exclude shop compressors.) |
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The limit on batteries you mention is analogous to the CFM and PSI restriction on compressors. We aren't restricted on how many batteries or chargers we bring, but we're allowed to charge more than 1 battery at a time. As far as I can tell, there have always been 4 basic categories when it comes to robot rules. Rules regarding safety and damage prevention (i.e., max PSI, wheel treads, bumpers, wire size, etc.) Rules regarding to the game (max size, weight, motors, etc.) Rules regarding to interoperability with the field (requiring D-Link, CRio, etc.) Rules regarding to simplification of inspections (Requiring only certain components being used like PDB, Circuit Breakers, Motor Controllers, etc.) Under none of these categories would the compressor rule fit. |
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Believe me, if we didn't have those items required and provided in the KoP, you would see a LOT more robots going up in smoke on the field! |
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Your quoted CFM specs are at 0 psi. The Thomas is not even rated to go to over 100 psi. Reading the specs at 80 psi, the Thomas will fill at .33 CFM, and the Viair will fill at .45 CFM. Above around 50 psi, the viair is faster. The Viair is more efficient at higher pressures than the Thomas, but the thomas is better at filling empty tanks. The Thomas was never designed to go over 100 psi, so the efficiency drops off really quickly. Team 358's test show that in the last 31 seconds of run time to fill tanks, the ViAir added 18 psi, but the Thomas added only 8 psi. If you do some testing with the ViAir, you'll discover it's actually a pretty good compressor if it is kept cool. |
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Michael,
You forgot to include engineering challenge rules which the battery, compressor, weight, size, motors and other limits etc. fit into. |
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Andrew,
Sorry for the demeanor of the LRI at your event. We often ask teams to remove shop compressors for several reasons. One being the possibility of filling robot tanks, one being the extreme current drawn during startup. At some events this enough to take four pits or more off line. |
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For my own knowledge, in case this happens again, is there any recourse should a team feel that the LRI is being unreasonable? It was STRONGLY hinted by him that any further questions to him would be met with negative repercussions. |
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Although I acknowledge that FIRST can and probably should define constraints to level the playing field, it would be preferable that those constraints be defined in ways that make that intent obvious, while simultaneously being easy to understand and enforce.
That usually implies employing a straightforward restriction in place of a convoluted one. If FIRST really intends that the choice of compressor be used as a proxy for a limit on pneumatic performance (because the set of known legal compressors has a certain range of airflow, electrical and thermal characteristics), they should say so via an official channel. They should also endeavour to show that the restriction produces parity—with all the uncertainty in application of the rule, particularly off the field, this is hardly the case right know. Or even better, if their objective is only to limit the on-field performance of the robot, rather than curtail off-field maintainability, they should write a specification that is permissive off the field, and restrictive on the field—like orifice size and pressure limits within the robot,1 rather than worrying where the air comes from. Incidentally, apart from (arguably) being an arbitrary part of the challenge, is there a legitimate reason to limit the ability of a team to recharge from any safe air source (provided sufficient controls on pressure and flow are present on the robot)? FIRST should permit teams to recharge their pneumatic reservoirs from any regulated (e.g. to 120 lb/in2), gauged, room-temperature air or inert gas sources that are safe and legal to carry into and operate within the venue. 1 Cv is not an adequate way to specify this. |
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Andrew,
The LRI should be reasonable and non-threatening. You can ask him/her to check with the FTA and Head Ref at your event for a clarification/consult. While I have asked teams to remove compressors at most events I attend, on occasion the team displays a distinct need for a particular tool that requires the air. Following a discussion with the team to refrain from using the compressor except when absolutely necessary, the event staff and LRI were able to come to an understanding. If the use tripped a breaker, of course all bets are off. There are always extenuating circumstances to any decision and that may have been the case at your event. An offender may have forced the issue and required all compressors to be removed before they would remove theirs. Yes, it happens. There are (rarely) mentors who are not willing to act with decorum or GP that make things unpleasant for all. |
Re: Pneumatic Restrictions & Improvments
Tristan,
While discussed, ad nauseum, in other fori let me copy it again here from paragraph 2 & 3 of Section 4, Robot Rules... The rules listed below explicitly address what and how parts and materials may be used on a 2014 FRC ROBOT. There are many reasons for the structure of the rules, including safety, reliability, parity, creation of a reasonable design challenge, adherence to professional standards, impact on the competition, compatibility with the Kit of Parts (the collection of items listed on any Kit of Parts Checklist, has been distributed via FIRST® Choice, or obtained via a Product Donation Voucher (PDV), KOP), etc. When reading these rules, please use technical common sense (engineering thinking) rather than “lawyering” the interpretation and splitting hairs over the precise wording in an attempt to find loopholes. Try to understand the reasoning behind a rule. In addition, another intent of these rules is to have all energy sources and active actuation systems on the ROBOT (e.g. batteries, compressors, motors, servos, cylinders, and their controllers) drawn from a well-defined set of options. This is to ensure that all Teams have access to the same actuation resources, and to ensure that the Inspectors are able to accurately assess the legality of a given part. |
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To the greatest extent practicable, teams and officials should not be forced to speculate about the reasons for a particular constraint, as is clearly being done in this discussion. FIRST can easily make use of the blue boxes, or communicate through other channels, to alleviate that uncertainty. |
Re: Pneumatic Restrictions & Improvments
Tristan,
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Re: Pneumatic Restrictions & Improvments
One....is the loneliest number that you'll ever do...Two....., can be as bad as one, it's the loneliest number since the number one...Aaaaaaa.
____________________ I cannot for the life of me understand how anyone can possibly misconstrue that particular rule as stated ".....One and ONLY ONE, Compressor may be used..." without some real out of bounds lawyering of the rule. Of course spares (uninstalled of course), are allowed as "replacements" only....Not pre-installed in an onboard or off board compressor situation. 2 installed in an off board charging setup (pre-inspected or not), would be the exact same result, as 1 installed on board and 1 off board the robot would it not? As both still use 2 in the setup, whether actually plugged in or not at any time. (We have plenty of the older larger/heavier compressors sitting around....We cannot use them as belly pan mounted ballast though right...even if not plugged in and not plumbed, but properly and securely mounted? OF COURSE NOT, is the proper answer!) And IMHO, both situations would violate the basic rule of only 1 compressor installed. (And the entire setup needs to be weighed as an integral part of the robot, and be completely powered by the robot and it's 1 also allowed battery, correct?) If more than 1 installed and (possibly), working compressor (on board or off board is allowed), then 2 batteries installed on the robot would be OK also as long "as only 1 is plugged in or connected at a time." Do you see where this is leading? Intentional "lawyerly" or not, violation of rules is usually referred to as "cheating" in most books, as it gives an unfair advantage to those that are following the rules. _____________________ The above was directed at anyone arguing the easy as pie ONLY 1 Compressor Rule....Not any one party in particular. I am attempting to understand the argument as well as the next guy. Maybe I just misconstrued the meaning of "USING ONLY ONE COMPRESSOR." Or others have. BTW, one of those big 12 Volt Muffin fans cool that compressor very well. |
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Before you start attacking and calling people cheaters, I'd like you to show me a post where somebody argues that they can legally use two compressors at the same time. Quote:
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Please read the manual. |
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And this was also clarified this year through the Q/A question #209 Quote:
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Good job pointing out the importance of using/reading the Q and A each season, Roger! We always have one kid and one adult check almost daily/submit to Q and A as needed to ensure we are compliant throughout the build and competitions. Too painful to rebuild or change things at critical times as a result of not knowing what is or isn't legal...
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Re: Pneumatic Restrictions & Improvments
Magnets,
CGL has stated what the correct interpretation of the rules as written. One compressor is practical as demonstrated by the over whelming number of teams that follow the rule of "one and only one". Spares are allowed as are spare motors of the same type and any item listed on the BOM. If this was not the case then many teams would be exceeding the BOM limit for spending on the robot. Your interpretation of additional compressors being used as ballast appears to be correct though provided the GDC/Q&A agree with you. I suspect their decision may be influenced by the same reasoning that additional CIM motors cannot be used as ballast if they exceed the max number allowed. |
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In all honest I see no reason why a team should not be allowed to pre-charge with a separate compressor as long as that separate compressor is within the limits of the rules. I would think the original intent of the rule was so that teams would not use multiple compressors while on the field. Everything is a trade off, and as huge fan of pneumatic use in FRC I have enjoyed the recent changes and look forward to more relaxed rules that still allow us to operate in a safe and creative manner. |
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I don't have an issue with the rule, and the intent of the rule- as has been outlined by yourself/Q&A. However, the phrasing of this rule was taken to extreme limits at the Groton District Event this year. We were forced to remove our 1 gallon air compressor used for our pneumatic tools from the pit citing this exact rule. I took this ruling to mean we were basically not to be trusted for even having a shop compressor in our pit. The rule does not say you can't have spares, it doesn't say you can't have a shop compressor in your pit- it says you can only fill your robot with one compressor. Just wanted to provide that feedback, as this particular interpretation of the rules is not only completely wrong, it is insulting to a team as you are essentially calling them untrustworthy. -Brando |
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What pneumatic tools do you use that can't easily be swapped out for a motor-driven equivalent? In my experience working on these robots, there's nothing we can do with a pneumatic tool that we can't do with a motor-based tool. |
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The biggest reason we bring it is for our pneumatic rivet guns. Many of our modular sub assemblies are mounted purely with rivets, and popping 100+ steel 3/16" rivets with a pneumatic rivet gun is MUCH faster than doing it by hand (and comes out higher quality). We obviously make do with the manual tools, as we've been forced to remove this compressor in the past. However the preference will always be to have it IF we are allowed to. Just to add perspective, this is not a large shop compressor. Its a 1 gallon harbor freight job that would be something akin to what's in the trunk of your car to fix a flat. Regarding not knowing if a team is using to fill their robot- you're 100% right. However, how do you know a team isn't using a spare legal robot compressor to fill their robot? Or breaking one of many other rules? We trust teams and give them the benefit of the doubt on so many levels, it just seems odd that this is the item that pushes us over the edge to where we say a team cannot be trusted. And just to bring this full circle, if a team does need to remove a compressor for one of the reasons you outlined- we shouldn't quote the rule being discussed in this thread- its simply not right. -Brando |
Re: Pneumatic Restrictions & Improvments
It seems strange to mince words. Air is air. It makes sense to limit what compressors are available in the onboard system, since this governs availability of air during a match. But if we are allowed to start with our tanks charged, what difference does it make where this air comes from, or how quickly we are able to charge before the match? As long as the compressor/system being used is safe and doesn't knock out venue utilities.
It is legal to charge up other stored energy systems however we like (R34 from 2014 - of course, presuming it's safe), for example winding up a spring mechanism with a motor powered by any battery, or even with work directly from a person. So why limit how we charge up the pneumatic stored energy system before a match? What difference does it make if Team A filled up in 2 minutes and Team B filled up in 1 if they are otherwise identical at the start of the match? |
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However, I agree with the sentiment that offboard compressors should not be limited in the rate they can fill. If it can be powered and controlled by the robot it should be legal off board. Why? Because filling in 2 minutes and filling in 1 minute are identical from the perspective of on field performance. |
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Since you are not limited (2014 at least) in storage volume, the difference between an unregulated air source & legal source could be 15 -20 minutes in extreme cases. Personally I would prefer they limit on board storage volume, but that would be harder to inspect for. |
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The main reason we bring a compressor is to use a nozzle and clear off chips and stuff like that. Also, we use a pneumatic ratchet to allow us to get loosen/tighten bolts that are in tight spots. We've had some that we couldn't get with any other tool. A few more- pneumatic riveter, nail gun (wooden robots!), pneumatic cut-off tools (only $8 at harbor freight!). We use pneumatic drills sometimes to test mechanisms instead of a normal drill because they spin much quicker. |
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a 44 cubic inch tank at 120 psi stores .7 KJ of energy if released adiabaticly, teams won't effectively ustilize all .7 kJ of this for various reasons (losses in the system before it even gets to cylinders, as well as not operating down to 0 psi). So let's call this .35 Kj. I'm going to be lazy and approximate the FRC battery in the average bot as supplying 100 Amps at 10 V for 2 minutes, this is 60KJ/min for 120 KJ total. If a team precharges 20 44 in^3 tanks... you'd have ~ 7 kJ of usable energy versus ~120 KJ. Numbers are admittedly fudged here for quick calculation, but the trend is valid. The amount of air you can store in terms of energy is not much compared to the battery, so in the name of an even playing field in terms of energy use across teams, it really isn't a big deal. Now, limiting storage for safety reasons is another argument.... |
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Edit: Check OSHA 29 CFR 1910.242(b). It requires that compressed air used for cleaning purposes must be reduced to less than 30 psig (pounds per square inch gauge, 204 kPa). Compressed air used for cleaning must only be permitted with effective chip guarding and personal protective equipment to protect the operator and other employees from the hazards of the release of compressed air and flying debris. |
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I don't like limiting the storage volume. It doesn't make too much sense to me, as I don't think quantity of air is the big danger factor of FRC pneumatics. I do agree that we should have a list of legal tanks, and I wouldn't be too upset if plastic tanks were banned. |
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We use a small shop vacuum for cleaning. You can also use it for blowing if the situation calls for it. |
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For me personally, that's a non-issue... all the events in Minnesota do not meet the power requirements for a shop compressor in the pits, and we ask teams to remove it based on that alone.
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Sorry to comment so late at the party, but there are few things that I would love to see change.
1.) Require soft start valves for pneumatics on a robot. This prevents rapid influx of air when connected to high pressure source. First can get them preset to a curtain fill rate and this only applies until the system reaches pressure. I personally can think of ten ways this would make events/robots safer but it is the one that I can't that are the most important. 2.)require Silencers/mufflers - for the love of robots please! 3.) relax the tubing size rules to allow for running larger manifolds. Feeding a 8 position manifold with the same size tubing as the outputs really limits the effectiveness of a lot of systems. A few times, we have used multiple regulators and smaller manifolds to skirt this rule. Plus with the way the current KOP is structured a team would have to have a reason to move off the more or less standard parts. This could easily be done by an ID area rule (for example if running 8 position manifold with 8 valves the max ID = sqrt(.161^2*number of valves). 4.) allow for different pressure sensors - please let me use a sunx :-) 5.) In the future, I would love to see the pneumatics module have a pressure transducer were you would plug an air line into; just to simplify things and provide a estimated pressure. That would just be nice. Just an idea or two |
Re: Pneumatic Restrictions & Improvments
FIRST trusts teams on many levels. Why should we have issues trusting teams to not use a shop air compressor to fill their robot? Compared to things like bag and tag, filling your robot with an air compressor is a pretty unimportant (and relatively safe, compared to other stupid things teams have done) thing to worry about. If you're going to disallow shop air compressors, you should only allow each team to bring one battery, as they could sneak in a second battery on their robot after inspection.
FIRST only works because we trust teams not to cheat in a high school engineering competition. Shop air compressors should never be disallowed. There are very low power versions (less than 5 amps) that should meet power limits for most competitions. |
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