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-   -   S4 and MAE3 encoders..,. What? (http://www.chiefdelphi.com/forums/showthread.php?t=131555)

matthewdenny 15-12-2014 17:45

S4 and MAE3 encoders..,. What?
 
I've been looking at the S4 and the MAE3 encoders from US digital and I have no idea how that thing should be placed in the robot. How does it physically connect to anything? Where do you put them? Am I being dumb?

Joe G. 15-12-2014 17:53

Re: S4 and MAE3 encoders..,. What?
 
Quote:

Originally Posted by matthewdenny (Post 1414212)
I've been looking at the S4 and the MAE3 encoders from US digital and I have no idea how that thing should be placed in the robot. How does it physically connect to anything? Where do you put them? Am I being dumb?

The S4 is panel mounted, meaning that you insert the threaded boss through a hole, and secure with the included nut. From there, you can link the shaft to your robot through any number of means, including a shaft collar, surgical tubing link, or simply pressing or gluing it in a hole in your shaft. If you've been using the E4P encoders before, you won't be able to directly drop in an S4, but rigging something up shouldn't be too tricky.

matthewdenny 15-12-2014 18:04

Re: S4 and MAE3 encoders..,. What?
 
so does it mount such that the end of the encoder is in line with the axle, or do you connect it with a belt?

What is a surgical tubing link?

Does anyone have pictures of these on their 'Bots?

mman1506 15-12-2014 18:22

Re: S4 and MAE3 encoders..,. What?
 
Quote:

Originally Posted by matthewdenny (Post 1414215)
so does it mount such that the end of the encoder is in line with the axle, or do you connect it with a belt?

What is a surgical tubing link?

Does anyone have pictures of these on their 'Bots?


billbo911 15-12-2014 18:35

Re: S4 and MAE3 encoders..,. What?
 
Quote:

Originally Posted by matthewdenny (Post 1414215)
so does it mount such that the end of the encoder is in line with the axle, or do you connect it with a belt?

Simple answer, yes! Either way works. It will depend on your system's design. It could be directly in line, or parallel to the shaft. Belt linkages work as well as chain. The are things to consider with either approach. Putting too much tension on the encoder's shaft could be a problem and damage it. Not enough tension could cause slop and produce inaccurate measurements.

Quote:

Originally Posted by matthewdenny (Post 1414215)
What is a surgical tubing link?

Does anyone have pictures of these on their 'Bots?

Sorry I don't have an actual picture, but with a bit of imagination you can see where a piece of surgical tubing stretched over both shafts here would make a fairly decent coupling. It would allow for a small amount of misalignment between the shafts as well.


The encoder in this picture has ball bearing shaft supports and practically zero rotational friction.

matthewdenny 15-12-2014 18:47

Re: S4 and MAE3 encoders..,. What?
 
In the second picture how is the encoder connected to the shaft?

Also doesn't the surgical tubing cause cause the encoder to not reliably show the angle of the shaft?

asid61 15-12-2014 19:24

Re: S4 and MAE3 encoders..,. What?
 
Quote:

Originally Posted by matthewdenny (Post 1414223)
In the second picture how is the encoder connected to the shaft?

Also doesn't the surgical tubing cause cause the encoder to not reliably show the angle of the shaft?

Generally you use the surgical tubing method for incremental encoders unless I am mistaken, so the error is minimal.
For the MA3, you stick it into a 3/8" hole and screw the nut onto teh threads to keep it in place. Then you stick into a hole at the end of a shaft and set screw it tight.

Ether 15-12-2014 19:43

Re: S4 and MAE3 encoders..,. What?
 
Quote:

Originally Posted by asid61 (Post 1414233)
Generally you use the surgical tubing method for incremental encoders unless I am mistaken, so the error is minimal.

Why is the error minimal with incremental encoders but not absolute ones?



Joe G. 15-12-2014 19:44

Re: S4 and MAE3 encoders..,. What?
 
Quote:

Originally Posted by matthewdenny (Post 1414223)
In the second picture how is the encoder connected to the shaft?

Also doesn't the surgical tubing cause cause the encoder to not reliably show the angle of the shaft?

There's practically zero resistance from the encoder, so the surgical tubing doesn't twist any appreciable amount.

asid61 15-12-2014 19:48

Re: S4 and MAE3 encoders..,. What?
 
Quote:

Originally Posted by Ether (Post 1414237)
Why is the error minimal with incremental encoders but not absolute ones?



Becuase in the drivetrains above, the encoder is spinning at a rapid speed.
For the purposes of a swerve drive or arm, an absolute encoder would be spinning very slowly by comparison. Would that be correct?

Ether 15-12-2014 19:58

Re: S4 and MAE3 encoders..,. What?
 
Quote:

Originally Posted by asid61 (Post 1414239)
an absolute encoder would be spinning very slowly by comparison.

1) There's no reason why an incremental encoder cannot be used in a slow-spinning application.

2) Properly designed and implemented, surgical-tubing shaft couplers can successfully be used in some high-speed applications.



asid61 15-12-2014 20:48

Re: S4 and MAE3 encoders..,. What?
 
Quote:

Originally Posted by Ether (Post 1414243)
1) There's no reason why an incremental encoder cannot be used in a slow-spinning application.

2) Properly designed and implemented, surgical-tubing shaft couplers can successfully be used in some high-speed applications.



True. I'm sorry, I phrased my statement wrong, because I am used to fast-spinning incrementals on drivetrains.

I totally agree with #2. I'm saying that's a better application for it, although apparently that's not the case due to the negligible resistance of the encoder.


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