pic: Low Profile Gearbox Front View
 

Re: pic: Low Profile Gearbox Front View
 

How is this mounted to tubing? It looks like it's only using the bearing block bolts to hold the gearbox on.

Also, slight tidbit - the ability to use multiple pinion sizes is a design and feature of WCP gearboxes, not the VEX ones. The DS and SS are made by WCP. VEX and WCP are resellers of each other's products. Just clearing that up so that credit is given where credit is due.

Re: pic: Low Profile Gearbox Front View
 

What is the weight?
How thick are the side plates?
Are you using a custom or COTS shifting shaft? If so, which one?
How is this mounted?
Are the cims acting as nuts for the standoffs? If so, consider changing that to just nuts or pemnuts.
How are the shafts constrained? Are they hex turned to round?

That's all for now. I can't tell much from this view, but it looks pretty good.

Re: pic: Low Profile Gearbox Front View
 

I would assume since this gearbox is modeled like the WCP DS, that the bolts on the bottom part of the GB would go through the tube and bolt to it.

Re: pic: Low Profile Gearbox Front View
 

Nice design. I'm a little worried about how the chains or belts will make it out of the gearbox and to other wheels. It looks like they would go right into the lower standoff tubes.

Re: pic: Low Profile Gearbox Front View
 

Apart from the the bearing block, the two bottom bolts through the tube and bolt onto it, just like cash4587 said.

You are correct it is the DS and SS gearboxes that make the adjustable cim mounts but I am so used to using components from both that I tend to get them mixed up a lot.

Re: pic: Low Profile Gearbox Front View
 

As is the gearbox weighs about 11.2 pounds according to Solidworks. I made the side plates 1/4" thick. The Shifting output shaft I am using is the one COTS shifting shaft and is the same one the is used on the DS.

It is this one:
http://www.vexrobotics.com/217-3635.html

The shafts are 3/8" hex shaft turned to 3/8" round but I might possibly use 1/2" hex and turn that to 3/8" because there isn't much material to constrain the shaft against the bearing with the 3/8" hex shaft.

I am in fact using the cims as nuts but I am curious to know why there is a problem with this. Would it be a structural issue?

Re: pic: Low Profile Gearbox Front View
 

Not so much a structural issue as a maintenance one. It's a pain to have to remove the motors to disassemble the gearbox or to disassemble the gearbox to remove a motor.

Re: pic: Low Profile Gearbox Front View
 

What do you guys think of the gear ratios? Are they appropriate gear ratios for a 3 cim gearbox?

And also, Sanddrag, I hadn't noticed that the pulleys would hit the standoffs but I just raised the location of the standoffs to give enough clearance for the pulleys. Thanks for noticing that!

Re: pic: Low Profile Gearbox Front View
 

Yeah, we totally missed it through multiple design reviews on one of our gearboxes one year. Didn't catch it until assembly. We vowed to never repeat that oversight.

Re: pic: Low Profile Gearbox Front View
 

That's a nice shaft.
3/8" hex turned to 3/8" will work fine. Look at the new Thunderhex usage examples to see how small a shoulder you can use. Bearings are very high precision, and you will have about a 1/32" shoulder on six points to constrain it.
As stated above, it's a maintenance issue. If you lose a CIM somehow, then having to take off the gearbox and reassemble it is a no-no.

Re: pic: Low Profile Gearbox Front View
 

Under what conditions would one "lose a CIM"? In 10 seasons I have yet to experience a bad CIM or see one in person.

Re: pic: Low Profile Gearbox Front View
 

It's actually really difficult to just pull a CIM out of a gearbox without taking it apart. If you're using a 12 or 11 tooth pinion, the retaining ring on the CIM catches on the gear that the CIM pinion mates to. If you're using a 14 tooth gear, the pinion won't fit through the .755" hole for the CIM boss.

Also, if you did want to remove the CIM without disassembling the gearbox, I'd be willing to bet that the gearbox wouldn't just fall apart if one (or even all three) of the upper standoffs were removed.

If you wanted to disassemble a gearbox without removing a CIM, you'll have to remove one of the mounting bolts from each CIM. From experience, the CIMs don't fall out of the gearbox when this happens. They can't go anywhere because the one remaining bolt hold the CIM boss in a tightly fitting hole.

It looks like a solid design, and the gear ratios sound good too.

Re: pic: Low Profile Gearbox Front View
 

Are you using an odd size of retaining ring? I've never had this problem before with the ring catching on other gears, but maybe I've just been lucky.

Take one motor off at a time and add nuts where the motors used to be. Not that hard to do really, it just requires a little thought beforehand.

Re: pic: Low Profile Gearbox Front View
 

I have, just once. It was a brand new CIM in 2012. We weren't able to climb the bridge straight one match, so right after the match we felt all four CIMs, three were the standard moderately warm to touch, one was cold as if it hadn't been running (which it hadn't, we checked after removal).

While rare, it can happen so it's not a bad idea to design for CIM removal.