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Re: How many CIMs in your drivetrain?
Roughly, max efficiency occurs at 1/6 of stall torque. That means that you are also operating at 5/6 of free speed.
P(out)_eff=(T_stall/6)*(5*w_free/6) = 5/36*T_stall*w_free P(out)_max = (T_stall/2)*(w_free/2) = 9/36*T_stall*w_free So for a 300W CIM you should be able to count on 54% P(out)_max or 167W at max efficiency. Edit: Reviewing motors.vexrobotics.com this is good enough for picking gear ratios but not exactly accurate for bag and 775pro. Of course, picking an initial gear ratio should lead to further testing and measurement. This rule of thumb lets you choose gear ratios in your head and predict mechanism performance on the back of a napkin which is where all the real engineering happens. |
Re: How many CIMs in your drivetrain?
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1 CIM solution: 9.73 gear ratio, 46.2 amps @ 12 volts, 255 watts waste heat, 54.1% efficiency 2 CIM solution: 12.75 gear ratio, 38.6 amps @ 12 volts, 164 watts waste heat, 64.7% efficiency |
Re: How many CIMs in your drivetrain?
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I realize that load isn't a constant when you're talking about acceleration, but there are situations where a single motor would be more efficient. Aside from limiting inrush current you could never *decide* that you're going to apply 60 amps to a running motor who's continuous load only requires 20 amps. If I had a windows machine I'd mess around with mcalc, looks like a nifty program |
Re: How many CIMs in your drivetrain?
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In your MCalc32 equation sheet you say power_out = speed * torque. Given your Speed (2975) and the torque (1.066) I'm confused how you get 332.2 W out. Edit: admittedly the only reason I noticed this was I don't have a windows machine and liked the concept of MCalc so started a Go version. (I also needed to learn Go for a project at work and this seemed like a simple program) |
Re: How many CIMs in your drivetrain?
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Convert 2975 rpm to 2975/60*2pi = 311.5 radians per second 311.5 rad/sec * 1.066 Nm = 332 Nm/sec = 332 joules/sec = 332 watts |
Re: How many CIMs in your drivetrain?
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Re: How many CIMs in your drivetrain?
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So wouldn't it be more efficient to power all wheels independently with CIMs so that they have less wasted energy due to slipping or one wheel getting less traction?
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Re: How many CIMs in your drivetrain?
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Re: How many CIMs in your drivetrain?
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Obviously with larger loads the two CIM gearbox will be more efficient (at one CIM's stall load, the single CIM gearbox is stalled and therefore has 0% efficiency, whereas the two CIM gearbox is near its max power point). At lower loads, the one CIM gearbox will be more efficient (at some tiny load just >0, both gearboxes are running at roughly free speed, but the two CIM gearbox is drawing twice as much current). |
Re: How many CIMs in your drivetrain?
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(Sorry for the misinformation, I feel kinda dumb here). |
Re: How many CIMs in your drivetrain?
A lot of interesting discussion (and Math) in this thread.
What are peoples thoughts on using a combination of CIMs and MiniCIMs in drive systems? My team is planning on using 4 CIMs + 2 MiniCIMs in our drive system for the second time this year (on a pair of 3 CIM ball shifters). Do you loose efficiency doing this due to the differences in the MiniCIM performance? Worth the extra weight? |
Re: How many CIMs in your drivetrain?
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CIM FR801 001, AM802 001A @ 12.00 volts oz-in=45.6, Nm=0.322, rpm=86.7, amps=20, watts out = 155.3, watts heat is 84.7 and eff% = 64.7 So I'm seeing the three CIMs each drawing 20 amps at 12 volts: 465.9 watts output mechanical power 254.1 watts waste heat vs these two choices that Ether's calculations from before. one CIM drawing 60 amps at 12 volts: 332 watts output mechanical power 388 watts waste heat two CIMs each drawing 30 amps at 12 volts: 447 watts output mechanical power 273 watts waste heat So not as much of a gain in efficiency improvement as I had hoped, but the package is still capable of much more. |
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