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Interesting/Cool Scaling Mechanism Designs
This year has been an interesting year for scaling mechanisms as teams try to meet some very difficult design constraints. With many teams deciding to go under the low bar, the packaging problem that comes with a scaling mechanism can get very challenging. I wanted to create a thread to talk about all of the awesome "out of the box" ways that teams have solved this problem.
Obviously what comes to mind is 118's grappling hook - as far as I know we've never seen anything like that before. But for my contribution I want to spotlight SWAG 4060: https://www.facebook.com/swag4060/vi...02735356484448 Their scaling mechanism is a long inflatable tube with a hook at the end! It doesn't even look like they can scale until the last 20 seconds, when a giant tube unfurls out of their robot and attaches to the rung. Their hanger got them all the way to the finals at Auburn, but sadly they didn't get enough points to get to PNW Champs. What awesome scaling mechanisms have you seen? |
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As a low bot...ours was super compact, pretty climb and very fast when it worked and went all the way to top once too far.
Simple scissor with slots in top part instead of holes so top could center and pop off to winch up. We used a winch connected to "collapsible coat hanger" part of the scissor and 2 Cims. Had a wood box centering it. https://www.youtube.com/watch?v=fF5at9wG0Ug Successful QF scale in SD week 1 at end of clip. We were alliance 8 they were alliance 1 One of our original designs was something either inflatable as in OP or with a spring like a snake, we spent lots of time initially looking a different options. Glad inflatable worked that is cool. Love its simplicity. |
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How does 4060 ensure that as the balloon thing collapses when lifting up, that it stays within the 15" extension zone?
It doesn't look like it sticks too far out in the video but also seems like it could potentially end farther out. I'm sure they thought this through so I'm just curious as to how they're solving that issue. I would think some strong attached to the middle with a spring or something could guide it to collapse back into the robot. |
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https://www.youtube.com/watch?v=SDcDmt2Or70
Link to a match where both us (226) and 217 scaled. We have a multi-stage lift made using rev-rail, and is connected to a series of constant load springs. The bottom of the mechanism is attached to a winch. At the end of the match the driver reverses the winch, allowing for the mechanism to go up, and then brings it down to scale. We used 2 cims for the scaler, and a back drive gearbox with a servo. I'm not sure about 217's scaler, but I think it uses similar tactics with a lock to firmly grip the rung. |
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I was told while spectating 4060 at Auburn on Saturday that they fill the tube using a fan, separating it from the pneumatic system. I believe they 3D printed many of the components.
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It is unclear to me what constitutes a pneumatic device. Obviously nothing custom can be connected to the "canonical" pneumatic system on the robot, which is heavily regulated. EDIT: Vacuums are legal per R77. Other things maybe not. Quote:
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so how does a 3d printed fan fill a cheapo innertube to extend...?
could this be the work of a secondary compressor? (it may very well be the same work of the one original with a solenoid allowing for a tank to empty into it... or something... :/ also, i dont know that its the most consistent way to hook onto the bar, seeing as it wobbles here and there when they do it... (again, please let me know if i have the wrong thought train here...) (like, please... pretty please) |
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If you don't believe me please point to the rule(s) that prove what you are saying. |
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How much SWAG is too much SWAG? |
Our scaling mechanism proved to be effective.
One or two issues with hook delivery. Our hook got bounced out of holder due to bouncing around by we solved that https://vimeo.com/161551049 We used two 200 lb gas springs with 16" stroke ganged together to pull 32" of cable Once hook was positioned it never failed. |
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Rule R79:
"Compressed air on the ROBOT must be provided by one and only one compressor. Compressor specifications must not exceed nominal 1.10 cfm flow rate @ 12VDC." this has already been pointed out... also, a custom fan blowing a tube up (like a balloon) would be, in any circumstance, a compressor, thereby violating this rule. ergo, the custom fan has got to go if it is actuating something like it is. |
We decided to use stored energy so that it would continue to climb once released. Also no chance of back driving. It is very fast.
We built a device that used a trailer winch to pre load shocks before matches. |
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The final assessment of ROBOTS having SCALED or CHALLENGED the TOWER is made five (5) seconds after the ARENA timer displays zero (0), or when all ROBOTS have come to rest following the conclusion of the MATCH, whichever happens first. |
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Safety rule #1:
G1: ROBOTS whose operation or design is dangerous or unsafe are not permitted. Violation: If before the MATCH, the offending ROBOT will not be allowed to participate in the MATCH. If during the MATCH, the offending ROBOT will be DISABLED. Examples include, but are not limited to: A. Uncontrolled motion that cannot be stopped by the DRIVE TEAM __________________________________________________ ____ There, so the # 1 rule for safety is that the robot is not permitted to make actions which the drive team cannot control... right? so if the robot is still releasing some form of energy (compressed air, compressed spring, etc...) after the completion of the match, how are they to stop it? (they can't) pm or email me if you have a comment about that ^ |
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Here is our climb:
https://www.youtube.com/watch?v=Hc8e...vOaUM3LD&t=174 We are on the left. We use power antenna to lift the hooks which are held on via magnets. The antenna are then retracted leave the hooks hanging. The hooks stay on very well since they too have magnets to keep them attached to the bar. Our driver was still running in the lowest speed. He should be able to go up a bit faster. |
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Right, didn't think so. If your robot is still moving at the time power is cut off, it's got 5 seconds to stop moving. At that time, it is assessed for points. bennett, it can be perfectly safe to have a pneumatic cylinder in operation, provided the operation was triggered by the drive team (or the robot's timers). I've seen that one way too many times, under far stricter pneumatics rules. 2004, 2010 to some extent... |
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Here's FRC Team 1501 lifter in action (still action :D ):http://www.chiefdelphi.com/media/photos/43471
The hook design uses a spring to hold it back while we drive around the field. When we are ready to lift we use a pneumatic lifter to lift the hook to the bar. When it hits the bar, the spring over centers the hook and a spring pin keeps the hook from opening up as we lift. There are two pulleys for the rope. Since the hook is loose in the lifter, we pinch the two ropes and the strap between the two lifter joint pieces. The rope loop is attached to the front corners of the robot. When we lift we engage the PTO on our tranny. This reels in a ratchet strap that is attached to the rope. We have tweaked it and it should be ready for the Indiana State Championships |
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4060's definitely got my #1 most creative latching design this year. This was beyond the realm of any ideas my team threw out, and beyond what I've read/been inspired by in the past. Well done, IMO.
I really like the scaling designs by 148/1114, wherein they negate the effect of scaling neighbors by angling the bumpers completely clear of the volume the neighbors would occupy during a scale. 1418's scaling mechanism consists of a scissor lift hook that's spring-actuated, and then a direct-cabled winch pulls the hook back down for the scale. It is quite compact and fits in a neat, tidy rectangular volume on the rear of their robot. The spring has a bit of force to it, so their latching mechanism to keep it in place is the tough thing for them to solve/maintain - yet they did it very well in their 2nd competition this season. It takes them about 15 seconds to line up, deploy and scale. They solve the problem of neighbors by scaling much higher than the requirement. 2363's mechanism is pretty fun to watch. It unfolds in two different directions - think of a 'vertical flop' mechanism. It takes about 10 seconds for them to line up, deploy and scale. The deployment used to be SUPER fast. I think 842's takes the win overall though. You just can't beat a mechanism that was implemented day-of using a crazy-simple set of parts. It really makes me want to find a spare 3 lbs so I can take the build kids through the non-trivial and ever-so-humbling venture into finding volume on the bot to put all of the winch components. |
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https://frc-qa.firstinspires.org/Que...omotive-motors |
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Fans are legal per R29: Quote:
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That is unless they replace the motor with a legal frc motor. |
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A fan does not provide compressed air, it provides flow. That is why it is very difficult to even find a rating for delta P for most muffin fans as supplied in the KOP in the past. But I was able to find a rating for for a special "high static pressure" muffin fan for restrictive computer cases. This "high static pressure" fan was able to create a static delta P of .002 PSI when dead-headed. Fans are listed in the rules under the electrical rules, not the pneumatic rules, for the excellent reason that they are not pneumatic devices. The Q&A cited earlier was a question about using air from a solenoid valve attached to the pneumatic system, not a fan. If you are not a member of the GDC, do not cite your opinion as fact (note that I have taken my own advice). |
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Until and unless the GDC clarifies otherwise, I'll continue to assume that the manuals are written in American English.
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We caught that and replaced it with a legal motor before we even attached it to the robot.
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I drove down to the PNW Auburn district on Saturday and stopped by 4060's pit. The bag is inflated by a 550 motor spinning a 3D printed impeller inside of a 3D printed casing. They ensure it doesn't break the 15" rule by folding it back a certain way before each match. The bag is taped (I forget what kind of tape, it was fairly rigid looking stuff however) and the tape gives it some rigidity to stay upright while it's filled with air. There is a string inside of the bag that is attached to a spool on a winch that is used to lift the robot.
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Are my bumpers compressors? When my robot is in motion, there is a rise in static pressure across the surface. What about closed cell foam (like pool noodles are made of)? when force is applied to the foam, the pressure inside the cells of the foam is increased. Every time two robots collide or push against each other they are creating air pressure inside the closed cell foam far in excess of anything that could be produced by a muffin fan. The pneumatic system rules are very clear. Fans are not mentioned, in English or any other language. |
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I hope after this coming weekend our team will be able to present our design, our team caded and built it in about 7 days of work. We tested it on an old robot and got it to work almost perfect just struggling on getting the back of the robot up the extra two inches needed because of the sag. We are bringing it to our event with our withholding allowance and gonna give it a shot. we have some ideas t solve the problem
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3250 utilized a grappling hook and winch mechanism that proved to be highly effective. It did require precise alignment on the tower base to engage the hook. The thing I think that worked best about the design was the speed of the climb, less than 10 seconds from deployment:
https://youtu.be/47A-pXj1Ik4 |
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The Manual allows fans, both electronics muffin fans and fans powered by FRC motors. A cloth bag placed over a fan is not containing compressed air - it's just containing air. The bag restricts flow of the air somewhat but it is not airtight - the bag does not stay even close to inflated the second the air is cut. These rules have been the same for years, and in previous years the GDC has explicitly allowed mechanisms just like these. There's substantial historical precedent for these mechanisms (see blockers in 2013, similar hanging mechanisms in 2010, etc). You can't state your opinion as certain fact and then refuse to listen to anyone else's view unless the GDC says so. You're applying different levels of scrutiny to yourself versus others. |
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What about those Aussies? And we can't forget the Hawaiians! ------------------------------------------------------------------------ Seriously Gus, your logic just isn't there. From my understanding... If my dump valve happens to dump air into a Versatube somewhere on my robot because its mounted near that, I guess that's part of the pnuematics system now? Introducing the new VEX Versatube with new PNEUMATIC Features! What about the 2013 blocker I remember 116 having at IRI? |
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This was an off the shelf fan, with model airplane propellers, run by a 775, inflating a custom sewn bag. I never would have called this a pneumatic device and it was never questioned as such. During this year’s brainstorming, this blocker was brought up as possible way to deliver a hook to the bar. I honestly didn’t foresee it working, and love that 4060 pulled it off… it brought an immediate smile to my face when I saw the video. Great job. |
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At Idaho, did you modify the climb to avoid going outside the 15" beyond the frame perimeter? I remember talking with your mentor Rob about a few ideas to ensure the hang is legal at all points of the climb. You can see what I mean around 0:24 in the video you linked, when the bot tips and grappling claw is extending beyond the 15" limit. Congrats on the extremely strong showing at Idaho, your boulder scores were through the roof! Unfortunately, there's no match video from Idaho yet, I want to watch your performance! -Mike |
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This is just friggin brilliant. The concerns on pneumatics is compressed gas. This has very little energy and I would be surprised to see a judge pull the plug. One lesson most successful team have learned is push the rules to the limits. I'm sure the Cheesy Poof mentor is saying the same thing I am, "why didn't we do this?" This is extremely clever. I can see all kinds of cool cheese cake solutions here... Climbing and defense. I may have our kids cheese cake some air blown curtains for defense at Championships.
If I was a judge, I'd give these guys an engineer in excellence award for their creativity. Bravo!!! |
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https://en.m.wikipedia.org/wiki/HAZMAT_Class_2_Gases |
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I love (but really hate) how this thread has derailed from the coolest climbing mechanisms to banter over one guy's pedantic ridiculousness. If we really want to get into math and definitions from a dictionary in the name of legality, shouldn't we start a new thread? There are 2 weeks of new mechanisms yet to debut and I'd love for them to have a home to chit-chat about.
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Love the climber on 4060, reminds me of the roll up party favor whistles. |
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Not to take anything away from 4060, but this isn't even the first inflatable hanging mechanism deemed legal in FRC. 69 in 2010 added an inflatable hanger for the Boston Regional that year, and used it to hang somewhat consistently and seed high. This continues to demonstrate the long history of these devices not being considered pneumatic devices.
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I didn't know of many cool climber mechanisms so I clicked on this thread, only to find that it's just a giant argument over one team's climber (which was really cool btw). I am a little surprised no climber has been cheesecaked yet, although I could be wrong. |
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I apologize for stating my opinion as fact... I never intended to do so, nor to cause any uproars... I am a friend of logic, and when I state my opinion it often transgresses into a logical statement (in my mind) and therefore comes into existence as written fact, be it direct or determined. i hope i didn't rustle too many feathers
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