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-   -   pic: SERGE: Shirt-Ejecting Robot for General Entertainment (http://www.chiefdelphi.com/forums/showthread.php?t=149446)

s_forbes 16-07-2016 11:59

Re: pic: SERGE: Shirt-Ejecting Robot for General Entertainment
 
Quote:

Originally Posted by NWChen (Post 1596923)

(...)

We will definitely need to reinforce how those rails are braced together. The frontmost rail is support entirely by two swerve modules and the 1/4" ABS bellypan, but since we also expect it to take the brunt of impacts from terrain, we'll be adding additional gussets to strengthen that structure.

In addition to the corner bracing, you'll likely need to make some of the parts of the swerve module more rigid. Wood is a fantastic building material, but it doesn't work well with the usual plate/standoff method for building gearboxes (especially ones that involve large forces). Sheets of plywood are bendy, and things flex a lot! If you use the wood in a way that forms boxes, you will end up with more rigid parts.

The Bit Buckets have been playing with plywood a lot over the last few years and that seems to be the big rule of thumb: build boxes. Here's their rendition of a wooden swerve module, though it hasn't been implemented yet.

Do you guys have free access to a laser cutter that you can spend time on? If so, just cut some parts, test, redesign, cut, test.... Laser cutters and plywood make for fast cheap parts, so they're great for making lots of design iterations. I love them!

NWChen 16-07-2016 14:22

Re: pic: SERGE: Shirt-Ejecting Robot for General Entertainment
 
Quote:

Originally Posted by Tal_Esh (Post 1596960)
Great concept and design! any chance to get a closer look at the swerve modules?

Thank you. The design of the swerve modules has not changed significantly since my last image.

NWChen 16-07-2016 20:31

Re: pic: SERGE: Shirt-Ejecting Robot for General Entertainment
 
Here's a clip of the indexing/inserting mechanism, powered by an HS805BB with a ratchet and pawl and an HS645MG on the rack and pinion assembly. The indexing mechanism uses 5 lasercut birch parts, and a 3D-printed ratchet and pawl, to rotate the shirt cylinder 60 degrees at a time.


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