![]() |
1.1 Pump (am-3227) Really an improvement?
I noticed AndyMark has come out with a new compressor as an alternate to the Viair 00090.
The primary claims about it seem to be that it has a higher 1.1 CFM output (legal limit per 2016 R79), and that it has a higher rated duty cycle (15% vs 9% on the Viair). A quick glance at some of the specifications makes me doubt the value here though. 1.1 Pump:
Viair 090:
Based on the listed specifications, the new one has a little better duty cycle - which may make it a little more reliable. Otherwise it weighs nearly a pound more, takes up more space, and has ~30% less volume output at 100psi - where it matters for topping off during the match. Even the stated fill times for a tank are worse than the Viair. I like the look of the larger heatsink, but between the weight penalty and the lower ouptut at pressure, I'm not seeing the advantage. Am I missing something here? |
Re: 1.1 Pump (am-3227) Really an improvement?
I've had both in my hands--the difference in size isn't that significant (especially compared to the 100%-duty-cycle Viair pump 4901 used in 2015...), though obviously a pound is a pound.
We just got the 1.1 pump page up today, and it's entirely possible that we had a typo because that is a head-scratcher. I've got emails in to investigate the concerns you bring up (which are absolutely fair ones!). |
Re: 1.1 Pump (am-3227) Really an improvement?
I was excited about it, and then my student Ruben pointed out the same thing.
We charted the performance data for comparison, the cross-over point is at 30psi. I don't think our system pressure has ever been that low without leaks involved. (Having trouble uploading the image...) |
Re: 1.1 Pump (am-3227) Really an improvement?
2502 used a 1.1 CFM pump this year (Stronghold) and without it we would not have been as functional as we were. We sucked through a lot of air with our robot, and the extra .22 cfm from the .88 cfm that we tried before saved us a lot of hassle, and a number of issues we were having were avoidable.
so IMO yes, they are that much better But when they say they get hot, they get really $@#$@#$@#$@# hot. (we melted some pneumatic tubing) |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
I appreciate you following up via email to look into this. Hopefully all will be cleared up once the page is reviewed for accuracy. I agree that the size difference is probably marginal - both are smaller (and lighter) than the Thomas compressors used in 2010 and earlier. |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
|
Re: 1.1 Pump (am-3227) Really an improvement?
I'm partial to the 100% duty cycle compressors myself, those light-duty compressors heat up way too much.
BTW, this is a good place to compare and find different compressor options (as well as other parts): http://findrobotparts.com/compressors/ |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
Quote:
motors.vex.com ..... The motor specifics that we use to design mechanisms. and pneumatics.andymark.com ..... People have trouble with spelling. air.andymark.com ..... Sounds a bit too simple. airmatics.andymark.com ..... Kinda catchy, but kinda strange. (In short, I have not settled on a name.) On this Andymark page, you can find specs and pricing on the most common FRC legal compressors out there. Teams can send in recommendations to Andymark about one that they use that is not featured on the site, and Andymark can add to the page or even sell it if they wish. There would be options to compare fill times for given sets of volumes across multiple compressors. Want more information? You can click on any compressor listed and see pricing, recommended vendors, and performance sheets. While we are at it, how about some nice looking performance graphs for visuals too. Just an idea... :o |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
|
Re: 1.1 Pump (am-3227) Really an improvement?
Curious also that AndyMark's specs for the Viair 90C don't match the specs posted on Viair's website, which pegs it as a 1.03 CFM at 0 psig.
Some clarity would be helpful, right now it looks like the AM 1.1 pump only beats the Viair 90C on duty cycle. |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
|
Re: 1.1 Pump (am-3227) Really an improvement?
This year we strapped a 40 x 20 mm fan to the VAIR compressor head. Heat was no longer a problem.
|
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
Perhaps if AM did testing on the Viair product line at 12v we could site that to justify compressor selection? |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
|
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
That said, even if an external fan can help keep a compressor tolerably cool, if you're running a low duty cycle compressor almost constantly throughout a match, you're still using it beyond it's designed limits. I would also suspect that you will still loose efficiency over prolonged use this way due to internal heating that isn't adequately dissipated by external fans. You can actually think about it a bit like how we think of motors. The 775pro motor is a great, strong little motor, but too much heat (generally generated from stalling the motor or extended use) will cause it too loose efficiency and burn out, and while blowing a fan across it might help, it won't stop the problem. Alternatively, a CIM motor can run continuously even after substantial heat build-up (even in stall condition) without a fan with little to no damage due to its increased thermal mass. Essentially <15% duty cycle compressors are 775pros and ~100% duty cycle compressors are CIMs. |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
|
Re: 1.1 Pump (am-3227) Really an improvement?
We just put 4 bolts and zip tied around them. Sounds like a kludge , but it works. Best to have the fan on top. That's the hottest part. This would be a good CAD - 3d printing project to make a clip on fan shroud. Post to thingiverse.
|
Just got off the phone with andymark... they are testing the 1.1 and the older compressor today side by side type test @ 12v so teams will have better numbers to base their decision
|
Re: 1.1 Pump (am-3227) Really an improvement?
The problem with the claims of flow rates is that they typically ignore the critical element of temperature. We do not always operate at ambient temp. Our robot compressors are usually too hot to touch for back-to-back matches, meaning it is tougher to compress air than they typical duty cycle compressor. I suspect that the AndyMark compressor, with a longer duty cycle, may do better in a typical FRC environment given its better duty cycle, but I'd like to see some numbers.
This how we do our final pneumatics tests to know if we need another tank, and it seems to work for that purpose. I don't know what it'll tell us about different compressors though: Fill up 4 tanks -> 5 minute break -> run testbed for 2 minutes -> Record Pressure -> 2 minute break -> fill up 4 tanks -> 2 minute break -> run testbed for 2 minutes -> Record Pressure -> 2 minute break -> fill up 4 tanks -> 2 minute break -> run testbed for 2 minutes -> Record Pressure |
Re: 1.1 Pump (am-3227) Really an improvement?
All,
We've updated both the Viair and 1.1 Pump pages with our real-world testing. This testing was done in our shop, with a regulated 12V power supply. Same tubing, same tanks, same gauge, same everything-as-much-as-we-can-humanly-measure. Viair Pump: Code:
Fill Rate for Number of Clippard tanks (574 ml) to fill from 0 to 110 psi:Code:
Fill Rate for Number of Clippard tanks (574 ml) to fill from 0 to 110 psi: |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
Now that extra pound has solid numbers to justify it. Is there a chance you also captured the amount of current that was being drawn at each sample point? |
Re: 1.1 Pump (am-3227) Really an improvement?
Thank you for running this test, real data is the best data.
Any chance you can post the set up you used for other teams to recreate. Additionally it would be fantastic if you could compare with other legal compressor on the market such as: - Viair 250C-IG - Old KOP Thomas - Thomas 215 |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
|
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
|
Re: 1.1 Pump (am-3227) Really an improvement?
Thanks for testing. I'll echo current measurement requests, but I'm super happy there are test results at all. Thanks AndyMark.
|
Re: 1.1 Pump (am-3227) Really an improvement?
Is the inlet air filtered at all? The Viar has a filter built into the end cap, but this one seems to just be an open hole to the pump.
We had some failures from a different pump last year, and we believe it was because of our very dirty practice floor + unfiltered pump inlet. |
Re: 1.1 Pump (am-3227) Really an improvement?
1 Attachment(s)
Quote:
Code:
10 10Quote:
We don't have access to those other compressors, so someone would have to collect them. |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
![]() |
Re: 1.1 Pump (am-3227) Really an improvement?
In a thread from 2015, my team posted some results comparing compressors based on initial charge time 0-120 PSI and on recharge time 100-120 PSI.
Our test set-up is shown schematically in an attachment to this old post. |
Re: 1.1 Pump (am-3227) Really an improvement?
Personally I'd like to see a test similar to the one Richard posted in that other thread with a slight modification. https://www.chiefdelphi.com/forums/a...3&d=1423070065
I'd suggest taking some plugs sized to fit the dump valve outlet and drill holes of various sizes through their end. The goal would be to create an orifice that causes the compressor to cycle on say 15-30 sec after the valve is first opened, with that particular stored volume. Then record the cycle times over the length of a match. It would also be interesting to see what happens when the orifice is sized so that the system is unable to build enough pressure to shut off during a normal match length. I know I've seen robots the compressor continues to run for the duration of the match either due to leaks or high demand. Note if there are no spikes lying around a standard automotive relay could be substituted, just grab Andy's or maybe Danny's keys and borrow one. Just make sure it is for something mission critical like the fuel pump or PCM and not one they can do without like the AC compressor. :rolleyes: |
Re: 1.1 Pump (am-3227) Really an improvement?
Thank you all for the comments and interest in this new AndyMark product.
We have exhausted our efforts to get the right pump for the FIRST community, and now are experiencing the pressure to deliver. This work has been done during a compressed amount of time, over 4-5 months. ;) When we first put out the CFM numbers, I calculated them incorrectly, so the numbers were off. Also, I didn't update the Viair performance numbers, so their comparative analysis was not right. The previous Viair numbers were during a 13.8 volt test from Viair. I put up an example on how the flow rate was calculated on each page (Viair and the 1.1 Pump). Quote:
Quote:
Quote:
Thanks, Andy |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
Note I'm personally more interested with the cycle times than current draw but I'm sure others are very interested in current draw, both start up and average running. Thanks again for all you do for us FIRST'ers. |
Re: 1.1 Pump (am-3227) Really an improvement?
Not sure if you have a thermal probe handy, but is there any chance you could test heat buildup over time as well as time to cool down to room temp with those compressors? We did some testing on the vlair compressor a few years back but I'd be curious to see the results from other compressors too.
It could be a handy way for teams to judge whether or not they should be using a compressor with a higher duty cycle (and larger thermal mass) based on how long during a match they expect their compressor to run. |
Re: 1.1 Pump (am-3227) Really an improvement?
Thanks Andy and Billfred for your quick work in testing these two compressors. It is great to have a representative comparison under the same controlled conditions.
Coming from a team that typically is pretty heavy on the use of pneumatics, the 1.1 Pump looks like a solid upgrade with ~30% faster fill times. It is great to have another cost-competitive option readily available for teams. With the 1.1 pump being 0.97 lbs heavier than the Viair, there is a bit of a weight disadvantage. However I would expect in many scenarios it would be more optimal to upgrade to a 1.1 Pump, rather than add another air tank at 0.64 lbs (at least from a weight/performance perspective). Additional accumulators only get you so far, if your consumption rate is outstripping the ability of the compressor to keep up. |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
|
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
Seriously, the value of this upgrade becomes clearer when you calculate how much air you can compress in an hour. Assuming you have your pressure switch's range set so that your "average" pumping is at 100psi (and don't bleed your tanks between matches): The 1.1: 0.31 cfm * 15% * 60 minutes = 2.79 cf/hr Viair: 0.22cfm * 9% * 60 minutes = 1.19 cf/hr That's about 2.3 times as much air, for $6 extra and less than a pound more! |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
|
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
While individual matches are not nearly that long, the duty cycle issue on the compressor is more important over the course of a day of competition than a match (at least in my experience). Running a compressor two minutes from a cold start isn't too bad, but if you are also doing any pit tests which need air or go over to the practice field or have matches close together, it matters. During the later rounds of playoffs, it could be critical. |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
|
Re: 1.1 Pump (am-3227) Really an improvement?
1 Attachment(s)
Quote:
|
Re: 1.1 Pump (am-3227) Really an improvement?
It looks like the AndyMark 1.1 is similar to the Firestone 9284
Andy or Billfred have you tested the "THERMAL OVERLOAD PROTECTOR" that is described on the label? Is this something that might effect teams during matches? ![]() |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
It's the 250CG that's the anomaly of the group. Does it have a higher compression ratio than the others? |
Re: 1.1 Pump (am-3227) Really an improvement?
I am going to be that person.
Is there a CAD anywhere for this part. As a CADer I am less likely to use a part if I don't have a CAD or any solid dimensions for a part. |
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
|
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
Quote:
|
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
We actually have run a prototype of this compressor on a full-weight robot chassis for just over an hour with two battery changes. This chassis was equipped with a pneumatic system with two 35 CI Clippard tanks to run new prototype shifting transmissions, with a high frequency of shifting cycles. The compressor's thermal protection system never kicked in. -Nick |
Re: 1.1 Pump (am-3227) Really an improvement?
Just for a bit of clarity, the thermal fuse protects the motor from over temp. Nothing to do with the air end getting hot. The air end heat has more to do with the physics of compressing air than compressor design. As others have mentioned using a KOP fan to blow air over the compressor head does wonders for this
|
Re: 1.1 Pump (am-3227) Really an improvement?
Quote:
The compressor is with UPS should be to AndyMark on Friday or Monday. Allen |
Re: 1.1 Pump (am-3227) Really an improvement?
For those interested, CAD is now up on the product page.
|
| All times are GMT -5. The time now is 15:24. |
Powered by vBulletin® Version 3.6.4
Copyright ©2000 - 2017, Jelsoft Enterprises Ltd.
Copyright © Chief Delphi