Re: Exhaust in Solenoids
 

If the PCM and the lights on the solenoids themselves are changing from on to off to on, then look again at the plumbing.

• tubing from your pressure regulator into the P port and the pressure gauge on the regulator reading 60 psi (in your picture the P port is plugged, but needs a press-to-connect fitting and air pressure of at least 30psi to work properly)
• tubing from port A to one end of a cylinder
• tubing from port B to the other end of the same cylinder

Don't leave any of this plumbing open to the air. It must connect to something or be plugged to prevent the pressurized air from running straight out to atmosphere.

Test manually:
Does the solenoid change when you push the blue manual button shown on top of each one in your photo (with pressure applied to the input port of course)?

Can you add code to toggle the solenoid value at the press of a button?

Re: Exhaust in Solenoids
 

No, it must be unlocked to work.
You can temporarily press the blue button to test, but don't twist and lock it.

Re: Exhaust in Solenoids
 

No, the blue screw is a way to manually activate the solenoid valve. Unless it is pushed down or set in the lock position it shouldn't stop you from controlling it. A picture of your entire setup might be helpful.

Here is a link to the series catalog for your solenoid, it might give you some helpful information. http://content2.smcetech.com/pdf/SY3.5.7.9000.pdf

Re: Exhaust in Solenoids
 

We have closed of all the ports and connected it to the cylinder, yet when we push air through it, we can only move the piston in one direction, and to move it in the other direction with would have to switch tubing placement, instead of just being able to code it to change. We have made sure to keep the air pressure to go in at 35 psi, and have closed all other valves (except the exhaust openings). We also have the code to toggle the solenoid using our game control to change, but haven't tested it out yet due to this problem.

Re: Exhaust in Solenoids
 

I'm not sure whether you are wanting to power the cylinder action in just one or both directions, so I wonder if you are using a 4-way valve when you need a 3-way valve?

One of the best explanations I've seen on the different types of valves is this one, from a Halloween prop website:

https://www.frightprops.com/faq/cont...explained.html.

Re: Exhaust in Solenoids
 

We want to power the cylinder in both directions, and our using a 4-way valve. Is that what we should be doing?

Re: Exhaust in Solenoids
 

Please post another set of pictures from your connections. It might be helpful.

If you pressurize the system on the compressor side of the regulator to 100psi and set the regulator to 40psi. Will the system hold pressure? How long?

Pressure input in the 'P' port, leave exhaust ports open, make sure all output ports are either plugged or connected to a cylinder (ports go vertical on the manifold).

If you can get it to hold pressure. Press the manual button and the cylinder should move. If you let go of the button it should go back to the original position.

You need to make sure you keep enough pressure on the valve or it won't work. And make sure that when you activate the valve you don't lose all your pressure. If you do as others have said, something isn't hooked up right.

Re: Exhaust in Solenoids
 

Here is a picture of our setup:
http://imgur.com/a/Wwh4t

Re: Exhaust in Solenoids
 

First, though probably not your issue, the CAN bus is not properly terminated. There should either be CAN leading away to the next device (most likely a PDP with the terminator set) or a 120 ohm resistor on the currently empty pins.

I think I've figured out everything up to the pressure regulator. It looks like the output of the regulator is split, with one going to the manifold, another going underneath. Where does that connect?

Trying to work out the black tubing connected to the manifold outputs. I cannot tell if the two inputs to the cylinder are coming from corresponding A/B ports, or adjacent sets of ports.
In any case it appears that you have plumbed the three unused A ports together, and the three unused B ports together. If all three (or four) of the solenoids are in the same position, this shouldn't be a leak, but if any of them is different from the others, you will be in an exhaust condition - pressurized air coming in one branch of the T and right out through another.
If the cylinder is plumbed to different solenoid valves, The only way you can operate it in this setup without dumping air is to switch all four ports at the same time.

The real solution to this problem (more manifold positions than you have separate items to control) is to plug the holes individually (we have some plugs in our shop, but don't know whence they came) or to use a "Blank Station Kit" like Vex's 217-2949 for each unused control. Edit: I see it is also called a blank station kit with the same part number on the WCP link you provided.

Edit2: Found the plugs like we have on MSC.

Re: Exhaust in Solenoids
 

Your set up is hard to follow. This is a problem for others trying to help, but more important its hard for you and your team to understand, troubleshoot and fix.

To make thinks easier for everyone, establish some color coding standards.
For example, you can use white tubing for the high pressure line. Then use green tubing for air that extends the piston and blue tubing to retract the piston.

That said there are way too many connectors and air lines.
Step 1. Simplify by only using 1 air tank.

Step 2. The regulator looks like it has 2 output pipes.
I have not seen this done. My suggestion is to cap the bottom opening.

Step 3. From what I can tell, air to push the piston is being sent from the 3rd valve (top) and air to retract the piston is being sent from the 2nd valve (bottom). You want to use one valve per cylinder.

To clean this up....
Remove all the tubes to the valves system except 1 providing air, 1 pushing the piston and 1 retracting the piston. All the other ports should be capped. Use a tee fitting and a loop of tubing to build the cap.

Flow limiting connectors can hide what is happening. I would replace these connectors with plain connectors. Once you understand how things work, try one before adding a second, as it might not be needed.

After you make these changes, take another picture but this time make sure all the tubes are visible, so we can help you trace their path.

Pneumatics is fun. Like programming, keep it simple to make it easy to understand.

Dave

Re: Exhaust in Solenoids
 

I agree with the others about not connecting port-to-port on the manifold.
You need to deadend each unused port using, either a plug you can purchase, or juryrig a simple plug like the attached.

Other than that the tubing seems to be correct for your one cylinder.
The supplied pressure of 35psi is good to activate the solenoids.

Try swapping the two end hoses of the cylinder to see if the activated side is being affected by those flow controls.

Test using the manual blue button to make sure the plumbing is right, but then look back at the electrical connections.

1. Make sure the solenoid you expect (the second from the bottom or right in your photo) is wired to the correct PCM output. (The wires cross behind the regulator with another pair so they can't be traced from your photo)
2. Are both the light on the solenoid itself and the LED below the PCM solenoid connection changing when you attempt to switch cylinder direction?

The photo doesn't show the back of the regulator well, so look for the flow arrow on the regulator and make sure your high-pressure line is going in the port directly opposite the flow arrow (on the side of the tail end of the arrow).
The regulator has one input high-pressure port and three regulated low-pressure output ports and all can be used.
We use one of the output ports for the low-side pressure gauge and the other two low-side outputs can be used or plugged as desired to direct the low-pressure outputs.

Re: Exhaust in Solenoids
 

Here is what I see:

1. You cannot connect an A port to a B port to plug it. That is not a plug, it is a short circuit. All the air will either come out of the A port and go into the B port and out Exhaust B, or vice versa. You can plug an A port into another A port, as long as the solenoids are actuated simultaneously or not actuated at all. Connections with this problem: A4/B4/A1 and B3/A3/B1. Swap those tee systems around so they are: A4/A3/A1 and B4/B3/B1.

2. Once you fix the problem in 1, that air cylinder should work. Test it by pressing the blue button on solenoid 2. Pressing it in should cause it to change state, releasing it should cause it to return to the previous state. If that works, then your system is physically sound.


If these things don't work for you, the next thing is to take note of your gauge pressures and behaviors and write a detailed narration of what you did, where the air came out of, what the gauges were reading... etc.

Re: Exhaust in Solenoids
 

You can also use smooth polycord of the same diameter as the tube. I don't know if this is any better/worse, but it's what we had on hand when we used pneumatics.

Re: Exhaust in Solenoids
 

These manifold blocks can be confusing to look at because the associated A and B ports are not right above each other, they're diagonal. I think they have it plumbed right (That part anyways)

All of the other points Dave made are great and I agree, clean it all up, remove the flow restriction fittings, plug the second regulator port, plug all the unused ports on the manifold.

You definitely cannot plumb A to B, I suspect that is why you're venting all your air. Plug those up or at the very least plumb all the excess A together, and all the B together.

You can make your own plugs for the push fittings in a pinch, super easy. Cut a 2" piece of tubing, heat one end with a heat gun (until it's very soft), then clamp it between some pliers. I would not recommend you use this method on the robot, but we do all the time in testing.

Re: Exhaust in Solenoids
 

Here is a diagram I drew of our setup for the solenoids

It might not be a great drawing, but I hope it helps you understand our setup a little bit better

http://imgur.com/a/g2MT4