Melting plastic, smoke, frantic cooldown
about those motor mounts.....well as far as heat dissipation goes, they SUCK. Plastic is a great thermal insulator...so the motors get nice and toasty after continuous operation.
A funny story about that...the monday before shipping (about 20 mins before we learned about the extension) we started testing out our robot...we ran it for about 3 batteries(dumb yes). In the past we have had custom over engineered mounts, made of about a zillion pieces...but weighing very little. Since these motor mounts were alum, we never had heat problems. For some odd reason no one thought about heat on monday, i guess we figured since there was no problem in the past there wouldn't be one in the future, well needless to say, we smoked not only the mounts but the WHOLE MOTOR FAN HOUSING, which entailed me and one of the drivers to run to the compressed air hoses and liberally spray down the entire motor and housing.
After this little incident, we designed and cut out precision heat sinks on the wire EDM, these being made of alum. They function well as heat sinks and heat pipes to the whole frame of our robot. The cannot keep up with the heat up of the robot, but when it is not moving it cools down VERY QUICKLY. An added bonus is that i can now change the drill motors out by turning a single cap screw, instead of four bolts. Also there is no motor shifting...for those of you who can see your motors when you change directions you notice that the motors spin as much as a 1/4 inch in the mountings.
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