Re: The perfect 2 speed Transmission..... features...
 

You were probably doing it right. I saw many newer teams last year encounter problems because they didn't know all the tricks... Tearing the transmission apart and removing the two pins (for coasting) or zip-tie / tape the spring clips in for the shifter or building you own mounts that work reliably. I remember using the plastic mounts in 2003; if you installed them just right, you're golden, but if you switched the rear and front mount or somehow didn't line them up perfectly, your transmission loosened up and the shifter disengaged. Oh yea, what about the back of the drill motor, how many students accidently dropped them from a height of 2" and had the plastic brush clip thing break. Very frustrating for some teams.

Will they be back for 2005? Not sure, but I'm with a lot of people in saying that we wouldn't be surprised if they're not back, and if they do come back I bet they're a slightly different model (maybe the back of the motor is made sturdier!)

Re: The perfect 2 speed Transmission..... features...
 

Well let's start with the FP mount.. You need to secure it in two places, otherwise it's pinion will not fully engage the other gear. The one mount you do have, how would it secure to the transmission plates? (if those plates are 3/16", will we be able to drill and tap them out for #6-32 screws, hmm?)

The shifter fork could be made out of 3/16 angle and if kept short enough, should work OK. I guess this means the internal shifting rod (Andy Baker style) is being abandon due to the reduced space next to the Chip motor?

The pnuematic cylinder is backwards. Easy fix.

Where's the pinion on the Chip? It's not that large blue gear is it!! Is it below it?

And finally, how did you get inventor to do the 701 on the side of the transmission?

Re: The perfect 2 speed Transmission..... features...
 

Yes I know that some teams had no problems with them that is because 2 years ago there was a mass defect in the coupler assembly line and I know my team and many other teams got defective couplers which where not drilled and taped straight. This caused the drill transmissions to torque up and down sheering the casing. This was the problem I know my team and many other's had. Because of this there where some people who got good couplers before the defect in the line happened. But those are few and far between. I have no problems with the actual drill motor or actually the transmission but those coupler's. And since you can't attach the drill transmission easily to a shaft without one it makes the drill transmission almost useless. :eek:

Re: The perfect 2 speed Transmission..... features...
 

very frustrating...VERY.
well other than that, we had zero problems with the drill motor or the transmission. we used a drill motor for each side of our drive and had zero problems. i think thats pretty good.

Re: The perfect 2 speed Transmission..... features...
 

i haven't drawn it yet but there willbe LONG screws going from the housing plate (with the chip mounted to it) to the FP mounting screw holes... it will look kinda wierd but should work...
there is no pinion for the CHIP :D .... it matches perfectly with the FP (once its geared down) .... so i just stuck that big gear straight on the shaft....

as for the fork ... yeah i figure we could make it from angle .... but it has to be 1/8" thick as there isn't room on the DOG for 3/16" probly we could use the 2X4 aluminum they give in the kit...
just noticed the cylinder... yeah thats easy to fix tho..

Re: The perfect 2 speed Transmission..... features...
 

Maybe I am biased, but I like this one:



Andy B.

Re: The perfect 2 speed Transmission..... features...
 

i think its more of a combination between bias AND a REALLY spiffy tranny... ;)

its been reworked... well actually i did it today at school.... but the dog is now longer... those gears will need bearings so i guess the dog will have to be bigger diameter with more room inside... (i'd rather do that then mill out seperate dog mates ) and the gear dogmate holes will need to be farther out to give room for the bearing...

Re: The perfect 2 speed Transmission..... features...
 

We all like it, A LOT !! I also like students designing and hopefully building their own transmissions too. It's interesting how close their design is resembling the AM Shifter. BTW, where does the shaft encoder hookup? With all this work, we shouldn't forget it! Unfortunately the DigiKey (http://dkc3.digikey.com/PDF/T041/0996.pdf) one we're looking at isn't rated for more than 300 RPM. Hmmm?

Re: The perfect 2 speed Transmission..... features...
 

.... lol..... 300 RPM... i guess thats even slower than the wheels are turning!!!! we probably need a better encoder than that one..
i don't know why our design resembles that one.... its the first time i've seen it! they've got the sprockets on the inside... but i think thats only useful to save on 2 pieces of extra box... thats a lot of weight actually... we could make the tranny wider so we could have the sprocket on the in side but w/ the FP sticking out the back it wouldn't really be practical ( a side hit if the chassis is open like 254 ... would be quite catastrophic) now we could move the FP to the side of the CHIP but the gearbox size would increase by like 2"! because u'd need another gear to mesh w/ the CIM pinion that is also 64th (to keep FP far away from CHIP )... then the 20th FP pinion hooks up to that...

Re: The perfect 2 speed Transmission..... features...
 

can u post a picture with the motors hooked up.... of that tranny? ... i;d like to see how their hooked up... or maybe a link w/ more pics...

Re: The perfect 2 speed Transmission..... features...
 

Simply meant about the shifting action with dogs.

Re: The perfect 2 speed Transmission..... features...
 

ic ic.... oh yeah... that one super complex technokat tranny was also by this same team....

lol... ur online rite now too... :ahh:

Re: The perfect 2 speed Transmission..... features...
 

Okay i've got it.... forget the dogs... lets just slide the gears back and forth like cheesy poofs do..! instead of 32 pitch we'll use 24pitch steel gears this larger gears will offset it so there is room for the pneumatic ... think of all the things we DON'T have to machine : The dog, the dogmates inside the gears, the hex shaft (with a nice hole running through the whole shaft!) that is quite a bit... and i'm pretty sure lack of durability is of minimal concern... cheesy poofs never had stripped gears and they slid 32 pitch steel gears! 24 pitch is stronger.... i think GUn also did this .. it'll be more compact, easier to shift, easier to build...! yay!

Re: The perfect 2 speed Transmission..... features...
 

okay.... i know this topic is shifting (due to me) from general to focused on our private transmission issues.... so let me bring another two things up:
* chain... how should it optimally be distributed for a 6 wheel system... (center and front an back wheels) we think it should go down from 1 sprocket to the center wheel (with sprocket reduction, then 1:1 to both front and back via sprockets... so basically 3 loops of chain...

* Encoders : what to use for appx 1200 RPM and a 6" wheel.... optical or mechanical.... i think i am leaning towards optical as it is easier to integrate into the tranny... unless it has horrible resolution... i don't really care about readings per revolution as long as its more than like 4-5 (w/ a 6" wheel it barely matters so much)

* Bearings.... do you really even need any ball bearings... esp if your trying to save SPACE...(i.e milling dog mates into gears theres no room for a 7/8" bearing!) i think brass ones are okay... they're rated for 2000 rpm... anyone else used these how do they do at high rpm... do they make bushing type bearings (not ball) for high speeds like 3000 rpm etc....