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-   -   What's your material (http://www.chiefdelphi.com/forums/showthread.php?t=33747)

MasonMM 06-02-2005 18:17

Re: What's your material
 
we typically use aluminum. For most of the structure we use aluminum box tubing. The base has 1/8inch wall box tubing, and the rest is mostly 1/16 wall. Certain plates we need are usually 1/4 aluminum plate.

Karthik1 06-02-2005 20:31

Re: What's your material
 
95% aluminum, some steel chains and lexan for the electronics board.

tiffany34990 06-02-2005 21:17

Re: What's your material
 
it depends on the parts of course--but steel, aluminum, lexan we don't use wood though

to bad not duct tape ;)

happy building!! :) machining the parts is fun :)

Sean Schuff 06-02-2005 21:33

Re: What's your material
 
Quote:

Originally Posted by Holtzman
If you want to see a really cool material check this out.

Aluminum honeycomb composite

I stumbled across it one day in the McMaster Carr catalog. (a little light reading material :D )
Pg 3363
-0.6 lbs/foot^2 for 1/4" thickness
-compare to 3.6 lbs/foot^2 of 1/4" aluminum sheet

I'm not even going to speculate some of the possible uses for this on a FIRST robot. BEWARE the price 8$ -12$ a square foot depending on thickness

Gulfstream Aerospace in Appleton uses this material for bulkheads in the private/corporate jets they customize. VERY pricey but they are willing to donate scraps to our team. We haven't used it on our robots but it makes a great floor pan for a Super Mileage Vehicle. Unbelievably strong for it's weight.

As for what we are using on this year's robot...

- 80/20
- FRP (fiberglass reinforced plastic - see our robot from 2004)
- Polycarbonate
- Aluminum plate
- Aluminum tubing - 3.0" OD with .065" wall
- Steel Gears
- Glass impregnated plastic sprockets - VERY light and amazingly strong - only one small hairline crack on our 2004 robot.

That should just about cover it.

Sean

JamesCH95 06-02-2005 21:56

Re: What's your material
 
I think it's funny that you people actually plan on what materials you use ;-) we have to resort to whatever we find in one of the 4 workshops we have to work in. All in all it's amounted to:

5/8 case hardened Thomson shaft
1/8" aluminum plate
high-speed steel -I used a drill bit for a pin, isn't that amazing? :-)
.500"X.500" steel bar (hell yea!)
.500"X.500" alumium bar
2X4, 2X3, 1.5X2 and 1X1 1/8" wall extruded aluminum
1.5"X1.5" angle aluminum
1/8" steel plate
plywood
kitbot aluminum
1/4" hardened steel dowel
BRASS!!!!
plastic in 3 different forms
roller blade wheels
steel tape from a measuring tape ;-)

in consideration:
composite honeycomb board (fiberglass, not aluminum)
teflon
nylon
baltic plywood
diamond plate
1X1 angle aluminum

Like I said, we work with what we can "borrow" from various companies (NHI) colleges (dartmouth) and the government (I'm not joking about that one) our bot, if it works, will be insane, and your tax dollars will have supported it!

Sachiel7 06-02-2005 23:26

Re: What's your material
 
Lexan + Aluminum + Steel (Pneumatics) = Our Bot. :D

Peter Matteson 07-02-2005 16:07

Re: What's your material
 
You forgot the necessities. Oil, grease, bronze, electrical tape, and that heavy copper in the wires.

Denman 08-02-2005 07:48

Re: What's your material
 
Quote:

Originally Posted by Ianworld
aluminum(the kitbot chassis) and lexan mostly. The only steel you'll find is where we have to use it. And systemetric didn't you guys learn from last year, aluminum is your friend not steel ;)

oh we do learn!:) Last year we kinda didn't order the steel on time , and ended up using that horrid thick stuff with twice the size of our standard material!:eek:
This year, steel is back , but with our standard size ordered well before the competition. Steel > Aluminium(The proper English spelling :p ), you can't weld ALU easily, we have little equipment here .... steel is nice, stronger than ALU, and easier to weld, and has the only slight disadvantage of weight (ok, the density is about 3 to 4 times more for steel ...) but being so strong, we don't need much of it :P
[conclusion]Steel > Aluminium[/conclusion]
:D

Lil' Lavery 09-02-2005 19:25

Re: What's your material
 
Lots of aluminum, particularly box channel. Also some steel, polycarb, and the such for various parts, and a couple wooden dowel rods. Other than that, aluminum, lots and lots of aluminum.


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