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-   -   Electronic Speed Control Problems (http://www.chiefdelphi.com/forums/showthread.php?t=40353)

DustinB_3 06-11-2005 16:43

Electronic Speed Control Problems
 
Whenever I try and calibrate the speed controls they spark. Now everytime I turn on the robot they spark. Anybody had the same problem? Any Ideas?

mechanicalbrain 06-11-2005 16:54

Re: Electronic Speed Control Problems
 
Have you checked for metal shavings or other debries? Also in retrospect check the power running into the victors with a multimeter. Are the motors still functioning normally?

KenWittlief 06-11-2005 18:00

Re: Electronic Speed Control Problems
 
where did the sparks come from - under the fan? by the wire terminals?

you might have a frayed wire shorting across the input terminals.

Al Skierkiewicz 06-11-2005 18:20

Re: Electronic Speed Control Problems
 
Sparks are bad! It is not something you usually can come back from, they are not self healing. Sparks are usually caused by one of two things, overcurrent in the controller (ala tank treads and hard turning or a shorted motor) and/or metal shavings. Since there is only one device on the controller designed to emit light, replace it and try again.

DustinB_3 08-11-2005 21:16

Re: Electronic Speed Control Problems
 
I blew out the speed controls with an air compressor so there are no metal shavings and the sparks are located under the fan. When the speed controls started to spark the motors would spin irratically. Starting and stopping in wierd incriments.

Rickertsen2 08-11-2005 21:23

Re: Electronic Speed Control Problems
 
Unless there is some sort of conductive debris in the FETS(the components under the fan) I do not see how it is physically possibly for them to spark. Is there any way you can post a pic of the sparks or your electrical setup?

greencactus3 08-11-2005 23:51

Re: Electronic Speed Control Problems
 
Quote:

Originally Posted by DustinB_3
I blew out the speed controls with an air compressor so there are no metal shavings and the sparks are located under the fan. When the speed controls started to spark the motors would spin irratically. Starting and stopping in wierd incriments.

how casn you be sure you blew them all out? unless you actually voided the warrenty and took the casing off to blow it off, you cant be sure. and for the sparks being under the fan, the more likely you got shavings in there. and erratic movement... shorting? or interference to the radio.... which i dont think happens very often... im suprised after all these sparks you speak of it still functions somewhat...

Al Skierkiewicz 09-11-2005 07:20

Re: Electronic Speed Control Problems
 
For all,
Once the FETs have become comprimised it is possible for them to spark for a while before total destruction. The initial damage will blow the case open showering molten semiconductor inside the case. The sparks are always accompanied by a really bad burning smell. It is a smell you will never forget, the death throes of a power FET and it's melting case.
This is not a survivable event, replace the controller.

DustinB_3 09-11-2005 23:36

Re: Electronic Speed Control Problems
 
Thanks for your help. I think it was metal shavings or they could of been bad speed controls from earlier years that someone forgot to throw away.

greencactus3 09-11-2005 23:42

Re: Electronic Speed Control Problems
 
Quote:

Originally Posted by DustinB_3
Thanks for your help. I think it was metal shavings or they could of been bad speed controls from earlier years that someone forgot to throw away.

i odnt think they just "go bad" so it could be metal shavings from recent or metal shavings from a while ago


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