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LionMane250 04-02-2007 15:26

Ramp Materials
 
This is for those of you who are making & designing a robot with a ramp. What are you making it out of? What problems are you having with deploying the ramp with an arm? Without an arm?

MarsBOtkid 04-02-2007 15:51

Re: Ramp Materials
 
Aluminum with some type of gripping device on top:D

burkechrs1 04-02-2007 17:12

Re: Ramp Materials
 
carbon fiber panels. very lightweight and very strong. then we're putting a grippingmaterial over them for obvious reasons...

MrForbes 04-02-2007 17:54

Re: Ramp Materials
 
Quote:

Originally Posted by MarsBOtkid (Post 571630)
Aluminum with some type of gripping device on top:D

We're planning on building the gripping material into the aluminum ramp....using a secret patented process.....

wingnut1705 04-02-2007 18:06

Re: Ramp Materials
 
Our team is using panels that are a composite of aluminum, plastic and styrofoam. It holds up very well.

KTorak 04-02-2007 20:28

Re: Ramp Materials
 
Aluminum extrusion frame (8020) and 8020 honeycomb paneling thats 1/8" thick (its just like cardboard but plastic)...and it is extremely light weight.

Donut 05-02-2007 00:14

Re: Ramp Materials
 
Plastic storage shelves from Home Depot, with some aluminum to hold it together and grip material to distribute force and increase traction.

I'll tell you are problems when we actually test them.

Matt Gardner 06-02-2007 17:05

Re: Ramp Materials
 
My team is VERY, VERY new, so any input from a veteran team would be appreciated. We have designed our ramp system, but do not know what material to build it out of. We have an aluminium fram completed but need a material to mount on it to support the robots we will lift. Weight is a slight issue, we have considered:

- Lexan
- 1/4 inch plywood
- Expanded Aluminium
- Expanded Steel

Any input on our ideas and especially NEW SUGGESTIONS would be wonderful, thanks...

burkechrs1 06-02-2007 17:56

Re: Ramp Materials
 
Steel is a definate no, and lexan can get up there in weight as well. Aluminum can be heavy but you could also cheese it if need be. Plywood can be heavy too especially in sheets for a ramp. Your best bet if you can get it would probably be diamond plate. It isnt that heavy, and it's alos strong. We're using carbon fiber with honeycomb filling but that is a little pricey. If you have the money i say do that.

Hunter 06-02-2007 20:12

Re: Ramp Materials
 
Quote:

Originally Posted by Matt Gardner (Post 573118)
My team is VERY, VERY new, so any input from a veteran team would be appreciated. We have designed our ramp system, but do not know what material to build it out of. We have an aluminium fram completed but need a material to mount on it to support the robots we will lift. Weight is a slight issue, we have considered:

- Lexan
- 1/4 inch plywood
- Expanded Aluminium
- Expanded Steel

Any input on our ideas and especially NEW SUGGESTIONS would be wonderful, thanks...

Plywood would probably be your best option, without the ability to purchase high priced composites or honey comb paneling, or fancy sheet metal working, plywood will provide your best strength and rigidity for the weight, and is very simple to work with. Typical softwood plywood has density per unit area around 13%-14% that of aluminum, and birch plywood around 23% that of aluminum. Because of the decreased density your moment of inertia about the thickness will be much greater for a similar weight and will provide much higher strength. Also plywood is dirt cheap when compared with aluminum so it will be much easier to keep spares on hand.

Dad1279 06-02-2007 20:47

Re: Ramp Materials
 
1279 has used alumalite: https://www.harborsales.net/fullshee...Faced%20Panels

Light & easy to cut.

MattLi 06-02-2007 20:53

Re: Ramp Materials
 
Using: A semicircircular wheel, a TON of aluminum fencing, and an axle (aluminum shaft).

Problems: Danger to robots (we don't know if will may capsize with two robots)

Po-ser 06-02-2007 21:09

Re: Ramp Materials
 
Quote:

Originally Posted by burkechrs1 (Post 571709)
carbon fiber panels. very lightweight and very strong. then we're putting a grippingmaterial over them for obvious reasons...

We're using carbon fiber for our ramps too--thin sheets with foam blocks sandwiched inbetween. We're only at the point where we're just about to mount them, though, and we're trying to figure out how many spares we'll need. Have you guys been playing around, seeing how much it takes to break them? It would be awesome to have some input.

And Matt Gardner, as for a suggestion for your team--like the others, I'd strongly consider using honeycomb (try going to mcmaster.com and type in "Aluminum Honecomb" into the search tab). It's not cheap, but it's very light for its strength (good enough to be used for floor panels in airplanes). :) There's also the added benefit of spending less time constructing the actual ramp, since it arrives at your lab all in one piece, and spending more time on the actuators.

Hope this helps.

Uncrash 06-02-2007 23:30

Re: Ramp Materials
 
My first response would be to say aluminum angle and lexan, with cross supports underneath.

However, everyone is suggesting these new-fangled sandwiched materials. I'd suggest going with these, as I think thats what our ramp is being made from.

I'm pretty sure we got a few of our crew to go pillage the space shuttle, because whatever we found is some crazy stuff...

AChastain 07-02-2007 08:57

Re: Ramp Materials
 
I would look into corrugated plastic if...when weight becomes an issue. As long as you provide some support around it's edges to prevent bending, it has potential to work.


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