Problems With The Power Distribution Block
 

I'm sorry, but that Rockwell Disribution block has just GOT to go, or at least not be made mandatory. I'm sure it is a fine product, but just not in this application. For the sake of Rockwell's good name, I think it needs to keep it's home in its intended application. Bare wires screwed into terminals just doesn't work in FIRST. And the size and weight doesn't either. I inspected at two regionals. I couldn't find any team that was glad to have it. Most teams expressed their frustration with being required to use it.

Additionally, my team experienced the wires continually loosening and falling out of it, and the electrical engineers on the team also express their concerns with this item in the kit of parts.

So, for everyone else replying to this thread, I know you don't like the thing. But, please state the specific problems it has caused for you.

Re: FIRST, if you listen to one suggestion this year, let it be this one
 

One of the screws in the center coupler (little yellow thing) of the ground distribution wiggled loose during competition. Well, apparently when we started pushing the bot to its limit, a spark gap was created between the coupler and the block, causing both to melt. No fun.

Re: FIRST, if you listen to one suggestion this year, let it be this one
 

Everyone knew about this issue a while ago. A little Loctite will fix the problem.

Re: FIRST, if you listen to one suggestion this year, let it be this one
 

Everyone? I'm pretty sure I didnt. And what about the rooks who don't even know what Loctite is?

Re: FIRST, if you listen to one suggestion this year, let it be this one
 

I thought loctite ate plastic, so, I didn't go for it. Is this a different type of plastic that it doesn't eat?

Re: FIRST, if you listen to one suggestion this year, let it be this one
 

While we're talking about electrical stuff...

I am a big fan of the 2005 Power Distribution Block Thing made by IFI. I would love to see them return to bring simplicity back to robots' electrical systems. I helped wire two rookie robots in the pits at Boston on Thursday, and having that single block would have made things easier, and simpler for the rookie teams to understand.

Re: FIRST, if you listen to one suggestion this year, let it be this one
 

Our main problem with it was one that was already pointed out: that the wires continued to slip out, as tightly as I or any other member or mentor screwed the screw in. If FIRST intends to continue with this power distribution block, I would suggest that they give us tips on how to keep those wires in.

Re: FIRST, if you listen to one suggestion this year, let it be this one
 

Do they make a dip tank full of loctite that we can submerge our whole robot in?

I was not aware of this problem. I don't recall this being in any of the team updates.

I get a little concerned using loctite for this application. Even though we use blue loctite... we someday might need to take this apart!

Re: FIRST, if you listen to one suggestion this year, let it be this one
 

First off, you should avoid using absolutes like "everyone knew", because, invariably, someone does not know.

Secondly, be very careful about reccomending loctite. Know your application and the type of loctite so that you can guage the reaction. Test on a sample (NOT ON THE ROBOT) to ensure compatability.

*note* I believe that Loctite is a good idea for this application, but please make sure that the type of loctite you use is compatable with the plastics and vynal wire coverings.

Re: FIRST, if you listen to one suggestion this year, let it be this one
 

At Bayou, we checked our wires on and we ended up putting in some Loctite. I was against it, but after a mentor showed me how loose some of the wires were I said anything was better than nothing, and so we gave it a go. Well, none of the wires popped out to my knowledge and the drive team didn't have to tighten them after we put in the Loctite so I was satisfied. It works...but I'll get to do a better electrical inspection come Thursday at Lone Star and be even more sure!

Do I see it as necessary? No, but FIRST has their reasons I assume and now I know about ferrules and have all summer to think of new ways to keep wires in! Make this your off season project if you don't have one and than you won't have to worry about how to make wires stay in tight next year.

Pavan.

Re: FIRST, if you listen to one suggestion this year, let it be this one
 

I inquired about the Power Distribution block at the NYC Regional and if it will it ever make a comeback the answer coming from the horses mouth (IFI) was most probably not due to the loss of money in making the product (not enough buying the product retail wise) they do agree that it was a well crafted product that made wiring a robot simple it just cost too much to manufacture it and have no one buy it.

And I know there are plenty other threads concerning this but while I already went off the topic already for all those who are wondering if the RC will change - Also coming from the horses mouth (IFI) more than likely......... not. They are happy with its current size and dimensions and why change something that works perfectly. However when ever the ancient DB9 Port is completely extinct then start looking for a new RC configuration but until then don't hold your breath =).

While Loctite is a good answer to keeping almost any screw in place I would not use a whole lot of it b/c like many have said it will need to be taken apart someday. I'm pretty sure they're other solutions out there. Maybe instead of using Loctite do some test with some crazy glue. While it's not strong enough as loctite it should get the job done and be able to be undone with just a little bit of heat.

Re: FIRST, if you listen to one suggestion this year, let it be this one
 

Loctite on the yellow jumper's screws might be okay, but don't use Loctite it on screws holding wires in place. The wires will loosen with time (and vibration), and you will want to tighten the screws regularly.

I don't mind the Rockwell block. If properly installed, it serves its purpose well. The only big problems I've seen teams have with it are due to misunderstanding how the wires get clamped in.

After using the DIN rail this year, I've been playing with the possibility of adapting the Spikes and Victors to be DIN-mountable as well.

Re: FIRST, if you listen to one suggestion this year, let it be this one
 

You are correct. Maybe not everybody knew but then not everybody reads the rules, updates and email blasts. I will be more careful on my wording in the future. FYI from update #14

"We would like to remind teams that the Allen-Bradley terminal blocks are required per the
Power Distribution Diagram. If you did not put them on your robot please be sure to bring
them with you to your events. Furthermore, we’ve gotten feedback that the screws may
become loose with vibration. We recommend that you periodically re-tighten the screw
terminals to prevent any connectivity issues." (I added the color and bold type)

Purple loctite seems to work well but does not make it difficult to undo or re tighten.

Re: Problems With The Power Distribution Block
 

seems to me the solution is simple: rivet the friggin wires in!!:yikes:

(i'm being funny, but over-the-top solutions like this are usually neccessary. I hate this darn block:( )

Re: Problems With The Power Distribution Block
 

We didn't have any trouble with the block at our first regional

I wonder if the problems with wires coming loose has to do with the mounting and routing of wiring? if the wires can't wiggle around, they most likely won't come loose....

I can see how it would be a good idea to check the tightness of the wire clamp screws occasionally, and to make sure the jumper screws are tight before a regional. I can't see how it would be a good idea to use loctite on the power distribution block.