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-   -   pic: VEX High Reduction Gearbox (http://www.chiefdelphi.com/forums/showthread.php?t=70627)

Andrew Schreiber 16-12-2008 12:41

Re: pic: VEX High Reduction Gearbox
 
Quote:

Originally Posted by squirrel (Post 784433)
If not for that pesky friction....

Also inertia :(

Someone please correct me if I am wrong but wouldn't you be fighting a force of 1/12(mass)(3*radius^2 + height^2) * 244140625 Newtons to get it started? Now, maybe if you put a crazy long lever arm on the small wheel's shaft you could over come that.

Of course, even that number is almost nothing compared to the real number because you would have to account for starting the gears rotating too. This could be an interesting problem for more advanced students, What is the max length of a lever arm you could attach a 100 kg weight to and still not have the large wheel move? Have them run it both ways.

But very cool John.

Kevin Sevcik 16-12-2008 17:55

Re: pic: VEX High Reduction Gearbox
 
What I want to know is what the backlash is at the input gear. It has to be several thousand full revolutions of the input shaft. Which amuses me to no end, given I'm usually working with gearheads that measure backlash in minutes of arc....

daltore 16-12-2008 18:04

Re: pic: VEX High Reduction Gearbox
 
Now try replacing all those medium gears with the large gears. :D

Andy Baker 16-12-2008 18:10

Re: pic: VEX High Reduction Gearbox
 
Cool gearbox, JVN!

We had a guy call us this past summer, wanting to use a Toughbox and a low power motor to slowly move a parabolic solar panel so that it follows the sun.

So... we found a small gearmotor package from Dayton, and used that as an input to the Toughbox. We bench tested this assembly and found out that the output shaft of the Toughbox was doing 1 revolution in about 18 minutes. Of course, this is much faster than the Earth is spinning, but it was a good way to use a very low power motor to move a 12 foot long solar panel.

AB

Rupnick 16-12-2008 22:41

Re: pic: VEX High Reduction Gearbox
 
Now lest see you "back-drive" that!

Bannanakin 17-12-2008 02:14

Re: pic: VEX High Reduction Gearbox
 
Have you seen the mini jet engines that are in the fancy rc planes? Some of those spin up to around 150,000 rpm. At that rate it would take a little over a day to turn the wheel.

Mr. Freeman 17-12-2008 06:38

Re: pic: VEX High Reduction Gearbox
 
Quote:

Originally Posted by Andrew Schreiber (Post 784439)
What is the max length of a lever arm you could attach a 100 kg weight to and still not have the large wheel move? Have them run it both ways.

It's going to move the large wheel if you apply any torque to the small wheel at all, the amount of torque just determines the acceleration, which will be tiny for any reasonable amount of mass. The only thing that might actually stop the entire thing from rotating is the friction in the bearings, which I don't think is very large.

Andrew Schreiber 17-12-2008 08:43

Re: pic: VEX High Reduction Gearbox
 
Quote:

Originally Posted by Mr. Freeman (Post 784763)
It's going to move the large wheel if you apply any torque to the small wheel at all, the amount of torque just determines the acceleration, which will be tiny for any reasonable amount of mass. The only thing that might actually stop the entire thing from rotating is the friction in the bearings, which I don't think is very large.

Thanks, you can tell it has been a while since physics.

Eugene Fang 17-12-2008 16:36

Re: pic: VEX High Reduction Gearbox
 
Quote:

Originally Posted by Bannanakin (Post 784751)
Have you seen the mini jet engines that are in the fancy rc planes? Some of those spin up to around 150,000 rpm. At that rate it would take a little over a day to turn the wheel.

That is, before the thing starts melting or grinds itself into pieces...

Libby K 18-12-2008 08:38

Re: pic: VEX High Reduction Gearbox
 
Wow. This is just plain cool. =]

dlavery 18-12-2008 10:01

Re: pic: VEX High Reduction Gearbox
 
Heh - very cool. If you could "drive" the big wheel from the Earth to the Moon (at apogee, the approximate distance is 251,968 miles), the little wheel would turn only 4.1629 times.

-dave



.

Rich Kressly 18-12-2008 10:15

Re: pic: VEX High Reduction Gearbox
 
Quote:

Originally Posted by dlavery (Post 785166)
Heh - very cool. If you could "drive" the big wheel from the Earth to the Moon (at apogee, the approximate distance is 251,968 miles), the little wheel would turn only 4.1629 times.
-dave

Say we're driving on the big wheel to Mars ... how many little wheel turns?

dlavery 18-12-2008 11:05

Re: pic: VEX High Reduction Gearbox
 
Quote:

Originally Posted by Rich Kressly (Post 785170)
Say we're driving on the big wheel to Mars ... how many little wheel turns?

At closest approach (such as during the perihelic opposition in August 2003) the Earth-Mars distance can be as small at 34,646,418 miles. In that case, the little wheel turns 572.418 times. During conjunction, such as the one just ending this week, the distance can be approximately 247,821,000 miles. In that case, the little wheel turns 4094.437 times. I would find that number to be excessive, so for a Mars transportation application I would want to add on at least one more 12:60 reduction stage. :)


-dave



.

AdamHeard 18-12-2008 16:47

Re: pic: VEX High Reduction Gearbox
 
Quote:

Originally Posted by dlavery (Post 785177)
At closest approach (such as during the perihelic opposition in August 2003) the Earth-Mars distance can be as small at 34,646,418 miles. In that case, the little wheel turns 572.418 times. During conjunction, such as the one just ending this week, the distance can be approximately 247,821,000 miles. In that case, the little wheel turns 4094.437 times. I would find that number to be excessive, so for a Mars transportation application I would want to add on at least one more 12:60 reduction stage. :)


-dave



.

I would like to thank both John and Dave for finally making me understand how far away mars is :D

Raul 19-12-2008 20:13

Re: pic: VEX High Reduction Gearbox
 
All I can say is - we are such geeks!


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