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Ball posession: Roller (ball magnet) or vacuum?
How are you possessing the ball? How well does it work? Any innovations from the original ball magnet or standard vacuum design?
We went with a vacuum and are very pleased with the results. It uses an ungeared FP motor and a 5" shop vac impeller. The end-effector is a thin plastic food container. We can drive at full speed while maintaining control of the ball. It seems most teams went with roller designs. I'd be interested to see how these compare to vacuum designs. |
Re: Ball posession: Roller (ball magnet) or vacuum?
We went with vacuum but actually added a ball magnet to grab moving balls and push them into the vacuum. It works very well for us. We can easily score three shots in 20-30 seconds if balls are nearby the bot.
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we tried a ball magnet, but it didn't work, it just sucked the balls under the frame
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@ people using vacuums with those yellow funnels, where do you buy them? I looked around mcmaster but didnt see them...
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We are using a vacuum with a mcmaster carr plastic funnel. it worked but it will be more efficient to have a silicone one which we will attach before competition. we are using the fifth CIM for the vacuum because we are using the FP's somewhere else. Its speed is geared up 3:1. That will also be changed before competition to 5:1. What type of rpm are you other non-geared-FP guys getting
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Re: Ball posession: Roller (ball magnet) or vacuum?
to those using the vacums, how are you stopping the suction when you kick? or are you?
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I spy, with my little eye, two dog toys....
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how'd you make the vacuum?
we know you replace the old vacuum motors with the FP motors but we cant get it to work |
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We're using a vacuum, but all our driver training was done without a ball possession device. Therefore, we may not end up using anything.
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As robself said earlier we use both a ball magnet and a sucker. The sucker is 2 shopvac impellers stacked back to back so that the output of the first feeds the input of the second. They are powered by 2 FP motors geared UP 2 to 1. Impeller rpm is about 19,000. Way much suck. We can move anywhere as fast as Robbie can drive and not loose the ball. We have the vac arangement at the back of the bot and the toilet plunger that sucks the ball at the front connected by 1.5 in. pvc with a wye in it. At the wye we have a small piston that holds a flat chunk of rubber over the hole. about 5 ms before we shoot we pull the piston and dump all the vacuum so we kick straight. This is VERY effective. We were the high scoring first zone bot at the Wisconsin regional and ended on the 2nd place alliance.
Bruce |
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sweet... thats cool....ill look into designing that lol
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It is just a PVC pipe hooked up to the vacuum, with a pneumatic cylinder inside of it, to open the top. It gave us 5 different kicking modes, (Long w/dump,w/out, med with, without, short) with some great consistency. We would open the dump valve about 10-25ms before we kicked. |
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What I was wondering was, if you were to use a ball magnet/roller would the roller have to spin at the same speed as the wheels? What's the math behind it?
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Roller needs to spin so that it's surface is turning at least twice as fast (relative to the robot) as the robot is driving, so it can hold the ball as the robot drives backwards.
The actual rotating speed (rpm) depends on the diameters of the roller and the wheels. |
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The model that you see in the picture there is a 36:16 reduction from the denso motors with 2.5" diameter Vex wheels. We found that while driving backwards at full speed we cannot hold the ball as well as we desire, so we have changed the ratio to 48:10, to give us about 400 rpm. This may change again before our regional (week 5) but after a bit of testing we will know for sure. |
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for the florida regional, we had a shop vac that was powered by a fisher price motor. but when we get to palmetto, we are planning on testing our ball magnet to see if that works any better
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We used long rollers with latex flaps at BAE, which did not work well at all. We changed to vacuums for our week 2 regional at WPI and we were unparalleled in our ball possession. However, the ball had to be centered as we drove into it in order for us to gain possession. We were able to go around anybody once we got possession, using our swerve drive at full speed. Now we may be changing to something that's even better :D . I'll hesitate to call it a roller but it's along those lines...
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I'd look at the lack of rigitidy (softness) in addition to gripiness and speed of rollers.
I also saw a lot of FP and gearboxes for the rollers. We used a CIM with a 2:1 reduction and adjust the maximum output via programming. We used 60% in SD, but for some reason had to step it up to 80% in AZ to achieve the same result. Go figure.:confused: |
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Check out 1501's ball handling abilities. We are using a two wheeled system and it's performance far exceeded our own expectations.
http://www.vimeo.com/10396844 |
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Seriously though, did you mean that only 2 of the 3 wheels are driven? Are they omni or mecanum? ~ |
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We have a three wheeled Kiwi drive system for the robot and a two wheeled Dribbler System for holding the balls while we move around the field.
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Yes it does. Kiwi is a three wheeled drive utilizing omni wheels. We used the A-M Nano gearboxes direct driving the omni wheels.
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I didn't have much to do with the programming, but I think our programmer found some code to start from and made it perform better with tweaks of his own.
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An early application in FRC essentially didn't have any fancy computer software making it work. The driver used three joysticks, arranged in the same orientation as the wheels, and connected with a Y-shaped yoke, to directly control motor power. |
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Along with this thread... I have to wonder how many teams have two bars incorporated into their design? We do, but I have seen many other robots use the concept with only one.
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Team 818 uses carpet tape. Yes there are some legal brands still!
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What's the conventional wisdom on what constitutes "well placed"? Should the upper bar be forward or aft of the lower bar? And should one bar be above the center of the ball and the other below it? ~ |
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I dont know what the perfect placement would be, but we have two bars that are parallel. The bottom bar is free spinning and there for the purpose of keeping the ball from being sucked under the robot by the top roller. The top roller (we have a fisher-price powering ours) is powered and has some kind of friction producing material on it. I saw many robots at the NASA/VCU with modified pool noodles, while we use friction tape... the same stuff on stairways.
The combination of the two almost pinches the ball, while the free-spinning bottom roller keeps it from picking the ball up. |
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1717 uses a sort of a claw to pinch the ball.
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We used a single horizontal roller. It wasn't very effective (lost ball if driving more than half speed backward, and slowed our forward and turning speed) and we're looking to improve on it during off season.
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All during Troy we were tweaking ours so it would stop picking up the ball super slight amounts off the ground. Penelties resulting from this over the course of the quals actully resulted in us just missing 1st seed and breaking up the 469 / 217 combo (we came in a very close second). By elims we had it working very well. However, by states this weekend you can be sure we will be working even better! |
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BIG difference. ~ |
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Now to get this back on subject, Im interested to see the Techno-Ticks ball magnet working at CT! |
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The no-load speed of the fisher-price is approx 15,700 rpm. So if you are geared up 3:1 and you are getting only 15,000 rpm at the impeller, you are running the motor at 5,000 rpm which is less than 1/3 its max speed. This is way outside the acceptable operating region for continuous operation. At 100% PWM (12 volts) and 5,000 rpm, the motor would be drawing almost 48 amps. ~ |
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As the team explained it to me, the top roller pulls the ball in, squeezing it ever so slightly as it does so, and the lower roller stops it at 3" inside the frame perimeter. Very effective. ~ |
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Are you sure you weren't at VCU? Because that sounds an awful lot like us!:D
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Do all these lower roller schemes have wheels ahead of them to prevent them being bashed into the humps? Or. perhaps they retract when traversing the humps? Then, if they retract, how can they prevent past 3" incursions when pressure from the ball pushing on them displaces them out of their proper incursion preventing location?
-Dick Ledford |
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You want the two bars nearly as far forward as you can get them. The ball should touch the top one just before the bottom one. The bottom one does not spin. The ball rests on the bottom bar, taking 90% of the normal force. The rest of the normal force is the ball just barely touching the ground. The robot is actually physically carrying the ball, but because the ball doesn't break ground contact it's not a penalty. That how, if you watch 217, 1114, 33, and others, they can whip around, back up, pick balls off the wall, etc because they are quite literally holding the ball.
Watch robowranglers video for a nice closeup of it in action. |
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368 had a roller-type mechanism which was very effective. It is just as good, if not better, than anything else I have seen. I got a good glimpse of the space cookies 1868 one which I believe uses a clutch. I thought 368's one was better and they can literally move anyway they want using their swerve drive, without ever losing that ball.
I'll let them explain the materials and setup on how they achieved this. It rotates, but I wouldn't really call it a roller. From what 1086 is describing, it sounds very similar to ours. Ours grabs pretty hard and I'd like to see a team knock ours out once we get it. No one is 3 regionals has done so yet. ;) |
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359... How is your upper mechanism set up? I am interested because we have a Fisher Price with the whole thing on a free-floating, spring tensioned, attachment.
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The key for us was really wedging that ball in after it gets sucked in.
We dumped the FP because it would stall and have to swap it out after several test runs during build season, even with different levels of reduction. Once we put in a CIM, it does stall and puts quite a strain on it. However, we swapped out only 1 CIM in 53 matches (3 tournaments) not including practice matches. Its an adjustable-height CIM driven motor driving a pool noodle with a swirl of duct tape with a 2:1 reduction running between 60-80%. Our lower roller is an idler. We have a picture of it on our website under regional flyer. Its so simple, a caveman can do it. :) |
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-Dick Ledford |
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That is simply not true. With a free-spinning lower roller, the design approach is different: If you design it right, the ball is continuously rotating when being possessed. The backward rotation of the ball makes the ball follow the robot when the robot backs up. In fact, there was a bot with a very effective ball magnet at GVSU that used a free-spinning lower roller bar and a motorized upper roller. See this post: http://www.chiefdelphi.com/forums/sh...6&postcount=51 ~ |
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Ours doesnt work quite like how you describe it. When the robot is idle, the ball doesnt spin since its wedged so tight with the roller. When we full reverse in low gear using an AM supershifter, the ball spins to follow the robot and we never lose possession of the ball. On our practice field, the ball did indeed continue to spin freely when the robot was idle. However, the carpet at the competition is slightly different from ours and doesnt allow our ball to spin at all. My point is that the ball doesnt have to be continuously spinning to achieve constant possession of the ball moving backwards. |
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Right. We are using 6" plaction wheels, so we had to slide up all of the modules to make sure the bottom bar cleared. It was a lot of work, but it was well worth it. The control was *awesome* and it really boosted our performance from our first regional. |
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Two-roller ball magnet designs in which the ball does not rotate continuously when possessed have already been described in this thread: http://www.chiefdelphi.com/forums/sh...0&postcount=63 http://www.chiefdelphi.com/forums/sh...2&postcount=60 http://www.chiefdelphi.com/forums/sh...9&postcount=56 Question for you: is the lower bar in your design fixed or is it free to spin? ~ |
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Here's a picture of our ball possessor: http://www.chiefdelphi.com/media/photos/35345?
Basically, on either side is a set of wheels that spin inward towards the robot. As we contact a ball the wheels attempt to drive the ball inward towards the robot until they physically cannot, at which point the ball is pinched into the mechanism. At that point the ball is pinched in the mechanism and can't escape unless the mechanism is powered in reverse or the kicker is fired. We used a window motor for this so that we wouldn't have to stall the motor to keep the ball pinched in place, but this could be replicated with any motor as long as you come up with some system to prevent the motor from burning out. There are two down falls to this sort of mechanism though, the first of them being the opening size of the pincher. The effective opening is similar to that of a suction cup so it requires a certain degree of precision to grab a ball. We found that as long as the center line of the ball is within ~4" of the center line of the robot we're fine. The second down fall is that I mounted the possessor rigidly to the frame of our robot. This can and did lead to at least one carrying penalty because the ball can leave the floor as we drive into the Goal, and also as we encounter bumps in the playing field. We plan to revise the design for the Championship to make it both more robust and "Carry-Proof" |
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However, "trapping" the ball, as it were, rather than spinning it, makes a much easier system. You don't have to worry about roller speed, you don't have to worry about moderating your back up or turning speed, you don't have to worry about the ball rolling off sideways when you turn, you don't have to worry about differing ball surfaces or differing carpet cof's. In fact, all you need is a small motor driving the top bar and you're set. That's why we chose that system. I've seen excellent backward-ball-spinnering systems too, however we found that going that direction took a more powerful motor that we wanted to use elsewhere, as well as all the considerations I listed above. |
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