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-   -   elim field issue? (http://www.chiefdelphi.com/forums/showthread.php?t=85321)

johnr 17-04-2010 20:22

elim field issue?
 
I haven't talked to anyone on my favorite team 910 so i don't know if they found a problem when they stopped moving in quarter 4-3 but this is what i saw. They couldn't link up at start then got ok. Moved in auto then stopped. Lost match. RATS, lets see what is happening on curie. Team 888 having trouble linking up, quar 4-3. Gets ok. Doesn't move. Funy thing is same match,same side-red- same driver station, different field. Just wondering if there where any bots not moving around the tenth match during elims on the other fields? 910 was on newton.

EricH 17-04-2010 21:28

Re: elim field issue?
 
Quote:

Originally Posted by johnr (Post 954621)
Moved in auto then stopped. Lost match. RATS, lets see what is happening on curie. Team 888 having trouble linking up, quar 4-3. Gets ok. Doesn't move. Funy thing is same match,same side-red- same driver station, different field. Just wondering if there where any bots not moving around the tenth match during elims on the other fields? 910 was on newton.

As a matter of fact, yes. 254, Archimedes SF1-1. Stopped right after auto amid defense from 330 and 3357 beating on 330 while 254 was on the other side. Stayed put all match, partially blocking one goal. 330, 25, 1622 won the match.

254 called a timeout and fixed their robot before the next match, so I'm not sure if it was a field issue or a robot issue. Red 1 station.

Team 888 didn't play in Curie QF4-3; Red 3, their station, was taken by 1421. (QF4-2, 888 was in Red 2. They were in Red 1 in QF4-1.) Please verify the match number.

910 was in Red 1 during Newton QF4-3.

JeffChan 17-04-2010 22:44

Re: elim field issue?
 
2854 had the same issues starting qualification matches Saturday morning. Robot communication would drop half way through all three matches we played.

We were swapped out after Archimedes QF match 1 due to this issue.

R.C. 17-04-2010 23:03

Re: elim field issue?
 
We had this issue but not at Atlanta. In 2 matches at Davis, we started our auto and then we didn't move in teleop. It seemed as the field missed our tele op. We called a timeout but couldn't see anything wrong. Next match we moved just fine.

-RC

steelerborn 18-04-2010 00:00

Re: elim field issue?
 
I am not to savvy when it comes to electrical problems.
But we had a similar problem last year with current running through the bot.
What may be the problem is an exposed wire that was touching a metal part sending current through the frame. We had a hard time connecting to the field for all of our second regional last year.

If you guys were running then losing coms this may be the culprit.
Then when the bot goes back to the pit, to try and solve the problem the exposed wire may have been moved slightly, and not touching a metal component. This could have been completely by accident and the problem may never occur again. But you may be out multiple matches before the wire is moved.

I know that experience last year motivated us to mount all of our electronics on thick plastic to eliminate this problem (overkill because it added a ton of weight that wasn't necessary).

MagiChau 18-04-2010 00:22

Re: elim field issue?
 
Quote:

Originally Posted by steelerborn (Post 954693)
I am not to savvy when it comes to electrical problems.
But we had a similar problem last year with current running through the bot.
What may be the problem is an exposed wire that was touching a metal part sending current through the frame. We had a hard time connecting to the field for all of our second regional last year.

If you guys were running then losing coms this may be the culprit.
Then when the bot goes back to the pit, to try and solve the problem the exposed wire may have been moved slightly, and not touching a metal component. This could have been completely by accident and the problem may never occur again. But you may be out multiple matches before the wire is moved.

I know that experience last year motivated us to mount all of our electronics on thick plastic to eliminate this problem (overkill because it added a ton of weight that wasn't necessary).

Use zip ties :O

Ryan Gordon 18-04-2010 01:45

Re: elim field issue?
 
Quote:

Originally Posted by steelerborn (Post 954693)
I am not to savvy when it comes to electrical problems.
But we had a similar problem last year with current running through the bot.
What may be the problem is an exposed wire that was touching a metal part sending current through the frame. We had a hard time connecting to the field for all of our second regional last year.

If you guys were running then losing coms this may be the culprit.
Then when the bot goes back to the pit, to try and solve the problem the exposed wire may have been moved slightly, and not touching a metal component. This could have been completely by accident and the problem may never occur again. But you may be out multiple matches before the wire is moved.

I know that experience last year motivated us to mount all of our electronics on thick plastic to eliminate this problem (overkill because it added a ton of weight that wasn't necessary).

For us, we had several of the experts check it, including Big Al, all with the prognosis that everything is fine.

We're still not sure what was going on. We replaced a Jaguar that we thought might've been shorting but it still happened. Our last guess was the wireless bridge but there were no more wireless bridges to test it out.

We were literally standing next to 254 on the Archimedes field when their robot lost comm. during the elim. rounds and it exhibited exactly the same symptoms we had.

Alan Anderson 18-04-2010 07:24

Re: elim field issue?
 
A working autonomous but no control during teleop is a pretty specific symptom. It points to the Classmate losing its connection with the USB devices. Letting it go to sleep before connecting to the field has been known to cause this problem. It can supposedly be recovered from by rescanning the input devices.

sgreco 18-04-2010 08:31

Re: elim field issue?
 
Quote:

Originally Posted by R.C. (Post 954683)
We had this issue but not at Atlanta. In 2 matches at Davis, we started our auto and then we didn't move in teleop. It seemed as the field missed our tele op. We called a timeout but couldn't see anything wrong. Next match we moved just fine.

-RC

My team had the exact same scenario in Boston in a qual match, Moved in autonomous, then no movement in teleop, couldn't find a problem, didn't change anything, then worked perfectly fine in the next match.

Bill_B 18-04-2010 08:43

Re: elim field issue?
 
Quote:

Originally Posted by steelerborn (Post 954693)
I am not to savvy when it comes to electrical problems.
But we had a similar problem last year with current running through the bot.
What may be the problem is an exposed wire that was touching a metal part sending current through the frame. We had a hard time connecting to the field for all of our second regional last year.

.....

A single exposed wire touching the frame would not cause current to run in the frame other than charging its capacitance, that is, minuscule. The possibility of serious short circuits is the principal reason FRC robots are forbidden from using the chassis grounding method that is nearly universal among automobiles. In that case, a wire that contacted frame metal via frayed insulation would almost certainly be a short circuit.

Part of your electrical self-inspection should be a voltage check between all of your fuse-block outputs and the frame. It should be zero in all cases, of course. Resistance checks are a bit trickier, but so is infinity. Just ask Buzz Lightyear.:) I haven't watched event inspectors, but I'd guess they do some elementary measurements, don't they?

johnr 18-04-2010 09:42

Re: elim field issue?
 
Erich, where you watching the match when 888 went dead? If you are going by the posted results i think there is something wrong with them or i may be totally mistaken on the location of driver station. I do know that they worked on that bot a long time and maybe i just saw people working on it and figured that was the team behind glass. After about sixty matches, to go down without a fight is just a bitter pill to swallow. I just feel really bad for our seniors. :(

Tom Line 18-04-2010 11:04

Re: elim field issue?
 
Quote:

Originally Posted by Alan Anderson (Post 954716)
A working autonomous but no control during teleop is a pretty specific symptom. It points to the Classmate losing its connection with the USB devices. Letting it go to sleep before connecting to the field has been known to cause this problem. It can supposedly be recovered from by rescanning the input devices.

We had this issue once, at the West Michigan District. The quick-thinking driver and driver coach rescanned the devices and then was able to start driving.

Liz Smith 18-04-2010 11:58

Re: elim field issue?
 
Quote:

Originally Posted by johnr (Post 954729)
Erich, where you watching the match when 888 went dead? If you are going by the posted results i think there is something wrong with them or i may be totally mistaken on the location of driver station. I do know that they worked on that bot a long time and maybe i just saw people working on it and figured that was the team behind glass. After about sixty matches, to go down without a fight is just a bitter pill to swallow. I just feel really bad for our seniors. :(

Apparently, 888 narrowed down their issue to a bad digital sidecar. One indication was that their RSL never turned on at all. Tough break that it happened in the crucial elimination rounds.

EricH 18-04-2010 12:08

Re: elim field issue?
 
Quote:

Originally Posted by johnr (Post 954729)
Erich, where you watching the match when 888 went dead? If you are going by the posted results i think there is something wrong with them or i may be totally mistaken on the location of driver station.

I was going by the posted results, as I was really only watching Archimedes. I'm guessing that you got the wrong drivers station, or the wrong match, or maybe they hadn't changed the number yet.

But, if it's a bad digital sidecar, then it is not a field issue, at least on that field.

So far, we've had:
888, Curie--bad sidecar.
910, Newton, QF4-3--unknown (Red 1). Suspected that the Classmate lost USB.
254, Archimedes, SF1-1--unknown (Red 1). Suspected that the Classmate lost USB.
2854, Archimedes, quals/QFs--unknown, different symptoms.

Sounds like a coincidence to me.

steelerborn 18-04-2010 12:22

Re: elim field issue?
 
Okay thanks I love learning about new things.
That is what first is all about.

Actually we also didn't isolate the crio from the frame.

The ispectors did a great job and did check.
But we went through with a bad crio.
When we told them we would have to switch it out they just said okay and let us go through.
When we were mounting it we had someone make a mistake.
So that was our problem.
I just had to ask a mentor to get the exact reason.

But I think it sounds like just a coincidence too. With different symptoms as well.

FoleyEngineer 18-04-2010 13:41

Re: elim field issue?
 
Just got back from Championships. Had a GREAT time! Was a huge bummer to lose the rubber match and not have 3 on 3. That's the only way I want to win or to lose - with everyone at full strength!

Here's what happened...

1) Never lost comm the whole event.
2) First playoff match our alliance captain was in the Red 1 station and had intermittent comm during their match. Cost us the match 12 to 9.
2) Second playoff match everyone ran and we won it 12 to 8 I think.
3) Third playoff match we're in Red 1.
- Robot works fine in systems check right before putting it on the field (with a tether of course).
- We power up on the field, go to the driver station, everyone gets comm but our station (R1).
- I run out onto the field and the FTA joins me. We look at the radio and it has Power and Ethernet but no Data/Activity.
- He says to recycle the radio or robot. I ask which he wants and he says do the whole robot. I do so and walk back to the Driver Station.
- Everything comes up fine. We run auton, never "hit" anything or any bumps or anything but notice it ends it's auton run by just "coasting" to a stop (not normal). We look down and see no comm!
- FTA runs over to our station and resets something but it doesn't come back.
- After the match we all look and again, Power, Ethernet, no Data Activity to the field radio.
- FTA says he's seen a lot of radios just crapping out and maybe that happened to ours even though it comes back the next time. No recourse, we're done for the championships. Blech. :P

I'm going to run that same radio (we have two) back at the school for a few weeks and see if it ever loses comm again. We'll run it literally for dozens of hours and if it never loses comm again, I have to believe it's a flakey field issue. If it fails, then I'll swap in the backup radio and see how that goes.

BTW, our entire electrical system is on thick lexan, nothing is grounded to the frame, everything is shielded, zip tied and super clean. I really, really doubt it's a wiring fault. We did check multiple times as part of our pre-inspection checklist for all 4 events we've been to including Championship and nothing is connected to ground. Also, our power cable to our radio is very securely taped to the radio. You can not possibly remove it without taking a 2" wide piece of tape wrapped around it from the top to the bottom of the radio. It cannot shake or jiggle loose. Same for the ethernet.

If you all have any suggestions for other diags to do, we'll give them a run when we get it back in a couple weeks. Would be great to track this down as it cost us huge.

Thanks!
John

maltz1881 18-04-2010 14:19

Re: elim field issue?
 
Quote:

Originally Posted by R.C. (Post 954683)
We had this issue but not at Atlanta. In 2 matches at Davis, we started our auto and then we didn't move in teleop. It seemed as the field missed our tele op. We called a timeout but couldn't see anything wrong. Next match we moved just fine.

-RC

Same here but in Grand Valley. Our auto worked fine then boom nothing. We were in the same spot middle red each time. We asked to speak with the FTA and they refused. The head ref did come speak to us and say it wasn't a field issue. Which we didn't understand because we worked just fine in the other 5 spots. Makes no sense to me. We wanted to replace the router but there weren't any left. Anybody know where we can get a new 1? Can I go to someplace like Best Buy and purchase 1?

rspurlin 18-04-2010 21:31

Re: elim field issue?
 
There is at lest one other scenario which creates the symptoms you describe. I saw it happen multiple times at NC, where a team's autonomous worked but then had no control in tel-op. When the NI rep looked at it, he found they had an infinite loop in their autonomous code. Since it never completed, it never transitioned to tele-op. One time when they were on the field, this happened again. The during the match they got bumped and the cRio rebooted. When it came back up, it recognized that it should be in tele-op and they were able to begin driving. This can be a coding issue. There are threads both here and at NI.com/first about it.

Testing autonomous and tele-op via tether by seeing if you can run each is not the same as having one run after the other automatically. I'm told that there si a capability on the classmate to run a simulated match which might find such a problem. Another possibility is to download FMS lite and to run your own simulated match using (most of) the same software running on the FIRST fields.

AlexD744 18-04-2010 21:57

Re: elim field issue?
 
Quote:

Originally Posted by EricH (Post 954771)
I was going by the posted results, as I was really only watching Archimedes. I'm guessing that you got the wrong drivers station, or the wrong match, or maybe they hadn't changed the number yet.

But, if it's a bad digital sidecar, then it is not a field issue, at least on that field.

So far, we've had:
888, Curie--bad sidecar.
910, Newton, QF4-3--unknown (Red 1). Suspected that the Classmate lost USB.
254, Archimedes, SF1-1--unknown (Red 1). Suspected that the Classmate lost USB.
2854, Archimedes, quals/QFs--unknown, different symptoms.

Sounds like a coincidence to me.

Actually, I beleive Andy from 233, 254's alliance member, told me that they had replaced their radio, still had the problems and then were in the process of replacing their cRio. And I bleive that they didn't have any problems after that. I also beleive 51, our opponent on Galileo, also replaced their cRio and at least for the match we played them in they were fine. Our team was also losing and regaining comms, and after we got out, we were told that it was most likely our cRio. I beleive it could be the ethernet jack in the cRio gets worn, between tethering and coding and eveything.

NickE 19-04-2010 04:09

Re: elim field issue?
 
Quote:

Originally Posted by AlexD744 (Post 955027)
Actually, I beleive Andy from 233, 254's alliance member, told me that they had replaced their radio, still had the problems and then were in the process of replacing their cRio. And I bleive that they didn't have any problems after that.

Correct. According to the FTA, it appeared that the cRio had "stopped running the program" mid-match, so we borrowed 971's cRio and had no further problems.

Ryan Gordon 20-04-2010 03:28

Re: elim field issue?
 
Quote:

Originally Posted by NickE (Post 955148)
Correct. According to the FTA, it appeared that the cRio had "stopped running the program" mid-match, so we borrowed 971's cRio and had no further problems.

Ah, nice. I'm starting to think 2854 was having the same issue with a bad cRIO. Especially since we took it off of our robot last year as well.

FoleyEngineer 20-04-2010 11:10

Re: elim field issue?
 
We run a short 2 foot ethernet wire from our cRio to a female-to-female jack which is mounted to our frame. That way when we plug/unplug in our tether all the time, and also if our bot goes crazy and jerks on the wire, it will only ruin a $3 jack instead of our $1,500 cRio. It works really well. I checked that jack and it is fine. Remember, I had Power and Ethernet lights on the radio both times when I had no data/activity. If the ethernet cable/jack was bad, that light should be out. It certainly goes out when I unplug the wire. Plus, wiggling it as much and hard as you want causes no interruption in the signal/light.

When you all say you replaced the cRio, did you send it in for repair and get a new one or what? What did that cost?

Also, we do have a backup radio and a backup cRio. I'm anxious to get our bot back and start running it back here at the school. If it dies again, then I'll switch each component out one at a time and try and get it to happen again. That might give me a clue.

Finally, I received a PM from someone who said that they don't use Lexan to mount the cRio because it can cause static buildup. They saw that last year. Well, last year was nuts with that Regolith floor. How many of you mount yours on Lexan, and have you ever seen it where someone walked up to the system and touched it and caused it to lockup from a static shock?

Thanks all for your help. I miss the days of the IFI systems that booted in 2 seconds and just ran and ran forever without ever lockup up. Ah well, there's progress for you... :P

DonRotolo 21-04-2010 11:53

Re: elim field issue?
 
Quote:

Originally Posted by EricH (Post 954771)
So far, we've had:
888, Curie--bad sidecar.
910, Newton, QF4-3--unknown (Red 1). Suspected that the Classmate lost USB.
254, Archimedes, SF1-1--unknown (Red 1). Suspected that the Classmate lost USB.
2854, Archimedes, quals/QFs--unknown, different symptoms.

For what it's worth, in the Curie QF? match that was replayed for a field fault (ball stuck in return), 1676 was in Red 1 and had Auton but no teleop. Removing and reinserting the USB devices caused some to become active, but the joysticks were still not visible to the classmate. This was repeated several times with same results.


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