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RS775 Gearboxes
It seems strange that banebots wouldn't have these available by now.
I'm looking to use four S775 to lift a ten pound arm thats about 60 inches long. Is this overkill, or would it allow me to maximize the speed of raising and lowering the arm? Any suggestions for a gear ratio/gearbox and where I might be able to get it? The goal is to turn all four output shafts from the banebots motors into a single pivot to move the arm. Thks in advance! |
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I think 4 will be complete overkill. Our calculations allow us to lift an arm double the size and weight (i.e. 4x torque), running them at only 1/4 of their stall torque with just 2 motors. |
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4 is complete overkill. They're roughly 240W motors if I recall correctly - think the equivalent of a 2010 FP motor.
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I think we're going to get away with one for our lift...
Then again, we might just use the FP. |
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Thanks for the fast responses. If I go for two RS775, what typ of gear ratios should I be looking for? It will be a parallel lift with a diagonal surgical tubing assist. I'm looking to making the arm raise and lower as quickly as possible without worrying about the motors not being able to handle it.
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Also, the 2010 FPs had roughly 190w. This year's have 290w. (Both figures from the FIRST motor curves) Quote:
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Banebots suggests a maximum torque output of 85 ft-lbs for the P80 CIM gearbox. If your mechanism is actually going to require anything close to 576 ft-lbs of torque, you'd destroy a P80 gearbox rather quickly. And P80s are tougher than the P60, which is smaller with an aluminum ring gear. BB doesn't list the max recommended torque for the P60s, but it's going to be less. At least half, possibly a quarter. So I strongly urge you to look at the maximum safe output of your gearbox and make sure you plan your gear reductions accordingly. You may want to decrease the reduction in your gearbox and add an additional reduction stage of sprockets. 256:1 gear reductions provide surprisingly little torque once the gears have failed. |
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I was under the impression that the P60s were counterintuitively stronger than the P80s. If the P60s can output less than 85 ft-lbs of torque, they're pretty much completely useless to me.
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Yeah - this is what happens when you do math in inch pounds and are too tired to remember to convert. The gearboxes should be fine for me.
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Be sure not to just model for torque but for speed as well. An arm that rotates 180 degrees in 1 second is not very useful.
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Spoke to Banebots Tech in the morning, he listened to my calculations and things but he couldn't comment on the specific torque info on their gearboxes. They do not have that data available. Do your calculations and leave room for unexpected loss. The RS-550 has a Stall Torque of 4.4in-lbs., I am planning on 1.1in-lbs in my calculations, if free speed is 19300RPM, then you need to subtract from that # 25% because of the 1.1in-lbs 25% of the Stall Torque, then the motor will run at 15000RPM at 75%.,
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Then try to precisely place a tube on a rack with that rotation rate. I haven't done it, so maybe I'm talking out of my butt here... but that seems pretty darn fast! ::safety:: |
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What's wrong with 180 degrees in one second in this game (specifically)? You have half (or all) of the field to drive before you are in position to score, after all!
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Why, in the age of quadrature encoders and with targets at a set height, would you be subjecting your lifting arm to human control (beyond 'this is the height I want)?
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I know there are a lot of great programmers in FIRST. I also know that teams are always pushed right up to a deadline, and the software teams get very little time to test. I also know a slow arm is a lot easier to stop, and if your arm is going 180 degrees/second and you miss a limit switch for some reason, something is going to break. There are a lot of great teams in 2007 that didn't actuate at anything close to 180 degrees/second. There probably are some that did too, but I'm a lot more comfortable with a slow arm that I can fall back on a human to control, than needing a relatively complex piece of software to control. Why would you use an encoder? It is simpler to use a potentiometer since your are limited to probably less than one revolution, no? |
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A. Trimpots drift. Encoders don't.
B. The same idea could be replaced with "why do this in the age of the limit switch?" and the objection is the same (though with slightly different hardware and software, without quite so much elegance). C. With 20 minutes of LabView training, I was able to bring an arm up to whatever height I wanted to by pushing the appropriate button. D. If you haven't made things autonomous, then you can't score in autonomous... |
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Banebot just emailed me back:
Hello, The new CIM-U-LATOR gearbox and P60 mount for the RS775s will be available for order Wednesday. Thank you, BaneBots Sales Jason Law |
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On the BaneBots page, it says they'll be offering a 64:1 and a 256:1 for the 775. Really? Nothing in between those ratios?
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We were the "oooh, neat, fire!" robot that year. |
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4:1, 16:1, 64:1, and 256:1. |
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RS775 18V Motors...... Before jumping to the motor with the larger number, check out the Motor Specs to each of the available Motors. In my eyes, that RS550 Motor in most ways is superior and now one of our fellow FIRST Team members spoke to Banebots this morning about the Availability of the different versions of the gearboxes for the RS775 Motor..... More options going with the lower motor. Plus more Torque.
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We are considering using one RS 775 for each of the strafing wheels in our holonomic drivetrain. Will the load from a drivetrain be too much for these motors and the gearboxes on them? There seems to be some concern about max output torque. Would the RS 550 be a comparable alternative, in light of the greater availability of those gearboxes? |
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I'll stick to the 775's and their greater robustness... |
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No Load: 13000 RPM, 1.8 A Peak Efficiency: 119 W, 11360 RPM, 12.5 A, 14.2 oz-in. Stall: 86.7 A, 110.8 oz-in. Then you go to the site listed on the yellow sheet, www.banebots.com/M7-RS775-18, and you find a third set of numbers. Does anybody know which numbers are right? The motor curve on FIRST seems wrong. |
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These are: Free Speed - 13000 rpm Stall Torque - .7833 Nm Stall Current - 86.67 A Free Current - 1.8 A for the 18V RS 775 running at 12V. |
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There was another thread about this, and banebots posted some official numbers for all the KOP motors, including the 775-18 running at 12V.
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http://banebots.com/docs/M7-RS775-18-AT12V.pdf |
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It did however have PID issues where it would oscillate around the set point occasionally, particularly if air pressure fell below 60psi and the valves stopped operating consistently. It was a much-improved derivative of our 2004 off-season arm, which was also multi-position pneumatic, (and as far as I know, one of the earliest examples of multi-position pneumatics using KOP valves in FRC [at the time, you were restricted to using the valves that came in the KOP, which were standard single and double solenoid valves, without an 3rd setting to stop the cylinder]) |
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My calculations show a 5 kg arm about 60" long with the weight distributed about 80% of the way down the length of the arm to be able to move 120 degrees in under 5 seconds with a single RS-775 and a 256 to 1 gear ratio. I was pretty careful, but these may be slightly off.
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I don't know if anyone's seen this yet, but it appears that P60's for the RS-775 are now available for purchase via Banebot's website: http://banebots.com/c/P60K-S7
Nothing like delaying a product release and then saying there's a 5-10 day lead time... |
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We weren't planning on using the banebots gearboxes, but we have the means to help ourselves out on that front. I feel for teams that will be relying on banebots to interface with their motors. Having to wait 2 entire weeks (10 buisness days) for your gearboxes to arrive could be devastating. -Brando |
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I'm planning on giving BB a call today when I get out of work, or a call tomorrow morning just to follow up on our Order and get a better estimation of the lead time. I'm really hoping that BB is saying "5-10 days" just to cover themselves should 200 orders be placed in one day. Guess it's just time to wait and pray. |
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-Brando |
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Has anybody else noticed that the RS775 gearboxes will now be postponed until "mid February?"
This will obviously not work for most teams. What are the alternatives? The bane bots motors are practically useless without gearboxes. |
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According to BB's Site: Quote:
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Hi, thanks for the reply. I just noticed that myself.
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696 put in an order for some P60s on Wednesday night. We'll see when they arrive.
Does anyone know what the first part to fail would be in the 4-stage P60? Is it worth upgrading to the steel ring gear, or would something else go first? I'm wondering if the steel ring gear would keep it alive a little beyond 35 ft-lbs. I don't yet have any first-hand experience with these gearboxes. |
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To the teams that have been doing FIRST for a while: the drill gearboxes from 2000-2002 are a perfect fit for the RS775 motors - the mounting holes match exactly and you get to choose between a 20:1 or 64:1 reduction - you can even change gears, if you forget the pain it was to do that back in the day! ;)
The only modification needed is for the pinion: you either buy (remember PIC?), manufacture (EDM, most likely) or steal one. We went ungracious on the drill and took the 12 (?) teeth, 0.7 metric module pinion from an old one we had around. The drill motor shaft is 4 mm and the RS775' is 5 mm. The pinion is hardened, so we had to anneal it (real quick with a blow torch) in order to machine. May seem a lot of work, but it really took us about two hours from concept to fully-functioning product. |
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Has anyone received their 775-Series P60's yet? We have not, and I've been trying to Call Banebots but no one answers the phone...
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On the 10 day maximum lead time to ship the P60 they gave my team, today is the 10th day. We haven't heard anything from BB, and we were planning on using a P60 with the 775 for our lift.
At this point we're seeking other options with a FP instead. :/ |
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EDIT: I'm thinking I may be wrong on the order date. I didn't place the order. Our lead mentor did, although in an email this morning he'd said our lead time was up. |
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Anyway, great tip, although I'm not sure I'd trust those drill gearboxes in low gear. They tend to like to come apart. On a similar note, anyone stick a 775 in a Dewalt gearbox yet? |
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Edit: it also tolerates the input of two FP motors with additional gearing down quite robustly. |
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So because the gearboxes are not a stock item available to all teams, does that mean they are illegal?
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I believe that this would apply here: Quote:
It seems that Banebots has been barraged with orders from various teams, thus adding to the longer lead times. Then again, I'm not the Q&A but this is my interpretation. |
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They are legal. You can take the gearbox off of any off the shelf drill.
The banebots gearbox should be legal because you could have ordered it like all other teams. |
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Banebots is now quoting "the longer end" of 10-15 business days lead time. Does anyone have suggestions for an alternative 256:1 (or similar) gearbox to interface with the RS-775? We just decided to order one yesterday, and can't afford to wait until ship day to see it for the first time.
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Yup. The lift that actuates as the robot drives around the corner was actuated in two parts. There is a stick (that you can clearly see) that pushed the four bar up about halfway, at which point the four bar itself was actuated by sprocket attached to the front right member of the four bar. Both of these were actuated by 256:1 Banebots gearboxes. There was also some bungee cord that was used to alleviate some of the lifting from the gearboxes. The BB that failed was the one that actuated the 2nd part of the lift. We were just doing our final tests on Thursday night when it stopped working. We heard some terrible grinding, removed the gearboxes and saw the failure. I don't believe we took any pictures of it (at any rate, I don't have them) but a large number of the teeth had failed and there were lots of former gear teeth that had been smashed into long fragments floating about in the grease. Worth noting was that the output shaft was cantilevered, but the sprocket was as close as humanly possible to the gearbox. We installed another gearbox & added a bearing so it became simply supported, and we did not experience another failure (realistically around 100 actuations, which is in the neighborhood of the number on the one that failed). I don't recall what the ring gear was made of, perhaps a search of CD might turn up something? I can't find much about the old motors on BaneBots site. |
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What other types of alternatives are there if the RS775's don't come in on time? I'm assuming most people are planning to use them to lift their arm, etc. Would two window motors be sufficient to lift a good sized single pivot arm?
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I've always wanted to try to couple a motor to this thing http://www.harborfreight.com/torque-...ver-93645.html
However, when I played with it in the store, the input took a bit of torque to turn. Not sure if it was the type of grease inside, or poor quality leading to binding or what. Neat idea though. |
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I've done my darndest to find the answer so we can order the appropriate gearboxes (or use our current AM-FP planetaries) with BB550's, yet we may also go down the BB775+Dewalt route. |
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You'd have to knurl the 550 shaft to press on the FP pinion I think.
I don't know why you'd want to do that given that the 2011 FP motor has a higher free speed and higher torque that the 550 and already has the pinion pressed onto it... :confused: Edit: If memory serves the RS775 shaft would be big enough to drill out the FP pinion and use the RS775 in the FP gearbox, though drilling new mounting holes would be a PITB. Food for thought. |
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Got an e-mail from Banebots:
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I hope. |
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*goes of to look up knurling* |
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I would not hesitate to gang a 775+ dewalt with a FP+KoP transmission. I would also consider two 550s or 1 550 and 1 FP into a single DeWalt the same way AndyA and I did way back in 2005. It wound up with an approximately 400:1 reduction. ![]() |
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Well, we went and made the decision today. We've always been iffy on banebots - actually we haven't bought anything from then since the '07 debacle. We ordered our P-60 transmissions for our arm 10 business days ago, back when the "wait" period was supposed 3-5 days to ship. They have still not shipped.
An email to banebots Friday morning regarding order status went unanswered. I made 14 calls Friday during the day, and not one time did they answer the phone (no, I didn't leave a message). Today we made the decision - we had a number of unmodified dewalts sitting on the shelf that are still legal, so we ordered the additional components, clamshells etc, and picked air freight. Dewalt says we'll have them by Tuesday. If and when our banebots ever arrive we'll be RMA'ing them or selling them to another team who wants them. |
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I'm told we received an email today from BaneBots that our (2) P60 256:1 gearboxes will ship tomorrow.
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My team received an email from BB yesterday that our P60s had finally shipped, and should be at our shop by this Friday.
For reference, they were ordered on 1/17. It seems that teams who ordered them early be receiving emails this week that their orders have shipped. |
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Did anyone try to find some original applications of these motors and use the gearboxes directly?
775 used in a drill If indeed we find "applications" of these motors (as well as the rest of the Bane-Bots motors) embedded in products, perhaps that is the ticket to getting a motor/transmission that can be be immediately acquired and used? Another commercial items that uses "BaneBots motors": RS-550 used in a drill |
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I think as an off-season project we will work on different interfaces for Banebots motors, so that we never, ever, ever have to rely on them for planetary gearboxes ever again...
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Good News, we received an E-Mail telling us that our order of 775 Series P60 Gearboxes are shipping today. For reference our order was placed on the morning of the 19th.
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^Same with us, placed on the 19th, got the confirmation after lunch today. Finally...
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For low/no resource teams, a 550 is a drop in for the KOP FP gearbox. For low resource teams, the 550 and 775 fit up to an AM planetary. For any team, a custom spur gearbox could be easily made. The pinions are easily available at sdp-si, or just about ANY hobby shop (yes, they will carry a huge range of 3.2mm and 5mm bore 32DP pinions). On that note, many RC car gearboxes would work, and be durable enough to run these motors; considering 550 and 775 motors are commonplace on them. |
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We are anxiously awaiting an email stating that our gearboxes have shipped. We're planning on machining our own custom output shafts and really need to know the exact dimensions of the shafts. I can't seem to find a detailed drawing anywhere. If anyone has already received their P60-775 and would be kind enough to give some details on it, they would be much appreciated.
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We received notice that our CIM-U-LATORs have shipped. Hurray!
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Would you let us know what day you ordered them to give us an idea when ours might ship?
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Those who ordered on the 17th had their orders shipped on the 31st, orders on the 18th shipped on the 1st and orders on the 19th were shipped yesterday the 2nd. |
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Here is another good gearbox option for teams scrapping for an option for a 775.
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We are a low resource team that is desperate to find a compatible gearbox since Banebot has told us to not expect our gearbox until AFTER the robot's ship date! Thanks! |
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There is no directly compatible gearbox, however with minimal modifications the Andymark Planetary that takes the fisher price can be made to work.
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With a little bit of time you can do this:
FisherPrice Gearbox with RS775 Motor on it. Press the pinion off of the standard FP motor, drill/ream out to fit the RS775 shaft, press pinion onto RS775, and assemble. http://www.chiefdelphi.com/media/photos/36278? |
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Our CAD team has completed a model of the CIM-U-LATOR for those who need sizing info for design. See the attachment here: http://www.chiefdelphi.com/media/papers/2444 Jared |
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( now if only I could drill horizontally and level) |
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