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pic: Final 2011 Drivetrain
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Is this a teaser? Can we get some explanation? Are the wheels to be omni in the future?
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It looks really small. Really small...
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No gearboxes?
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Huh....
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- Sunny |
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Hey comrads!
Here's our team's final design for our first drivetrain ever and its pretty innovative if i say so myself :D -the body is milled from a solid block of 7071 aluminum (with our sponsor's five axis mill) to retain the maximum structural strength. -the wheels are decagons instead of circles. NOW can we squeeze in more than tangential contact every tenth of a rotation, therefore we get more traction. -the wheel formation allows for no "getting pushed around" and great defense. We might be the rookies, but thanks to our ingenuity, we're not going to get bullied on the field :p -these four wheels are directly driven by CIMs so we can zip across the field at 154 fps according to JVN Design Calculator (great tool by the way guys). -the bot fits in a 26x26 square. its octagonal shape allows for surface area for electronics. I know its pretty good, but what are some design tips you veteran teams might want to bestow upon us? P.S. The manipulator is coming soon with just as much innovation as you see here. Watch out for team 3815!!! :cool: P.S.S. We would like to thank our professional mentors for their wisdom and guidance in designing this beastly beauty. |
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Welcome to CD, that is a pretty good first post if I have ever seen one. I thought 15.4 fps was going to be fast this year but you guys are taking this to whole different place (value).
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(seriously, check this, if the block is over $400 market value, you may run into trouble) -Has the wheels/wheel formation been prototyped? I'm intrigued, yet skeptical of how well it will work. Do the corners of the wheels have low-traction material? This formation typically uses omniwheels for multi-directional motion, and I'm not sure how it will work with traction wheels. -Again, you may want to prototype and see just how much traction you gain from decagon-shaped wheels, and whether it's worth the bumpy ride. -Direct drive from CIMs...That's not quite how it works. Gear reductions add torque, and a free-spinning CIM does not have close to enough to move a robot effectively. You may want to look at JVN's calculator again, and see how much torque it will take for a 6-8" wheel to effectively acccelerate 150-ish pounds of robot. The fastest I've ever heard of a robot moving is 18-ish feet per second. Also, consider the drivers. Do they have the reaction time to effectively control a speedy robot? Might slowing it down, in some ways, speed you up? |
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woah, that means it will cross the field in 1/3 of a second, if you can effectively make a frame like that i like it. also without gearboxes you will be pushed around quite a bit.
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actually this would work, you just need to control it with a melty brain.
http://www.spambutcher.com/meltyb.html |
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um... wow... where to begin...
Brace yourself, this post is going to be extremely critical, but you will thank me for it later. Take it from a four-year FRC team member and a design/strategy specialist, there are like nine thousand and one problems with this drive train that will make it all but unusable on the field. I'll start with your bullet points. Quote:
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Of course, there's a chance that you'll just ignore me, in which case I hope I don't end up on an alliance with you. Just remember that Dolan from 2374 warned you. Anyway, that whole post was very rude (inb4 "you're trampling creativity"), but you really needed to hear that before you wasted all of that time and money. Now you're out a third of your build season, it's time to think about reprioritizing. |
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Wow. I don't know if this is a joke, in which case I just wasted my time typing up the following post. In the rare event that it isn't a joke, I'll describe some motor loading for you. If nothing else this post is a good summary of what goes on when a robot accelerates (or catches fire, whichever comes first).
Short version: If you build this thing, it won't work at all. My spreadsheet should have some kind of "are you serious?" warning built into it... Please review this presentation immediately: http://www.chiefdelphi.com/media/papers/2429 JVN's "in a nutshell" description of motor loading and acceleration: Motors have limited power, this means for a given amount of load they can only move so fast. The less load they have on them, the faster they move. At some load they won't move at all (stall), and at no load they have a maximum speed they spin at (free speed). They draw current from the battery depending on how high the applied load is. If the current drawn is too high, the breakers will trip (or the motors will catch fire, whichever comes first). When a robot is accelerating, at the instant it starts moving, it isn't moving -- the motors output their stall torque. Drivetrains typically increase this torque with a speed reducer/torque increase geartrain. This torque is then applied on the ground as a force which is used to accelerate the robot. As the robot accelerates the robot starts moving which means the motor spins faster which means the torque output decreases (the motors speed & torque are linear, remember?). So why does this matter? With CIM motors, the stall current is much higher than the capacity of the 40amp circuit breakers. If you try to accelerate with too little gear reduction (i.e. the drive is too fast) or with NO gear reduction as you show, the output force of the wheel on the ground will cause the robot to accelerate very slowly. If this acceleration is too slow, the motor will be very high on the torque curve for a long period of time, which means it will be drawing lots of current for a long period of time, which means it will catch fire (or pop the breakers, whichever comes first). The moral of the story... your robot would take approximately the length of an airfield to accelerate to top speed, which it never would because it would pop the breakers or catch fire (whichever comes first). Ohh... not to mention that if you ever try to get into a pushing match the wheels act as brakes on the motor and if your gearing doesn't reduce the torque load enough it will also cause the motor to draw too much current and cause the robot to catch fire or pop the breakers (whichever comes first). Ohh... not to mention that you have traction wheels opposed at 90-degrees from each other. So in order for the robot to move in any given direction it needs to slide a set of high traction wheels sideways across the carpet... which of course it needs torque to do, but since it has no gearing it will probably just catch fire, or pop the breakers (whichever comes first). Physics is such a pain in the butt when it gets in the way of innovation, isn't it? I guess true innovation is when you can actually harness physics to do what you want. Heck -- that sounds suspiciously like engineering. -John PS - Expert tip: robots work much better if they are 9-sided. 100% of 9-sided robots have won World Championships. Add an extra side, quick! True story. |
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This has to be a joke. Conservatively, that would be a NINE HUNDRED POUND block of aluminum. 7075 is about $7-10 per pound. That's a $6000-9000 block of aluminum. No sponsor is stupid enough to waste that kind of material. This also ignores the fact that there is no such thing as 7071 aluminum. The frame would also be substantially weaker than a properly constructed welded tube or sheet-metal chassis.
Basically...obvious troll is obvious. |
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In that case, I must leave a well-deserved,
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Decagon wheels mounted directly the cims will be the drive train of the future.
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Very nice design! Robotics is supposed to be fun...this is definitely fun :)
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I agree that this is good fun - most likely this is someone's practical joke on CD. If not, one consolation is that you learn more from failure than success.
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Consider the following: his name is poohbear, this was his first post, his location is "the dirty south", and he claims his robot can go 105 miles per hour... this all sounds pretty legitamate to me.
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i smell troll...
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So its about 865 amps to spin the wheels (assuming 6" wheels and a 120lb bot) and victors are rated at 40 amps. That comes out to 22 victors per side times 4 (22 victors per each motor) is 88 victors and that comes out to $7920 excluding shipping. Are you sure you want to spend almost 8 grand on ESC's?
Also the CIMS stall current is 133 amps so you might want to find a better way to drive your bot because 865 is 6 1/2 times the rated stall current of the CIMs |
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Great design! But, there is one small issue. You have no fillets for strength in your design.
Add some fillets and you'll be indestructable! Also, go with 9 sides, because like JVN said, nonagonal robots have a 100% winning percentage. |
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After viewing this robot design, and the request for veteran tips within, I decided that it would be a good idea to put together a robot design guide, so that we can all learn to design effective robots in the future.
BEHOLD! Joe Schornak's Robot Design Guide ![]() |
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Freshmen with drills and jigsaws ARE a cheap alternative to a 5 axis mill though!
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This is pretty awesome, and loving the Picard Maneuver reference. A small part of my mind wonders though, if this poster wasn't trolling. Then I would feel bad, on a couple different levels.
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Probably planning on milling the bumpers out of solid pool noodle stock, too. Ever wonder how they drill that hole down the middle of pool noodles? ;)
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JUST INCASE THIS IS N OT A TROLL JOKE Hey Poonbear, my name is Andrew and I am a mentor for the Westminster School's Robotics team, team 2415, the WiredCats. I looked up your team number and I see that your team is from North Forsyth County. My team is located in Atlanta and are not too far from you guys and that you guys are rookies. I see that there are a few design flaws (and boy do I wish that we had a 5 axis CNC mill) and we are always looking to help other teams whenever we can. If you would to set up a meeting, some students as well as myself can make the trip up there and help out some if you would like. But remember, time is of the essence in this situation, we dont have much time left in the season but I know that if this is not a joke, we can really get something workable together. Thanks and good luck in the season, Andrew |
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Thank you bunches Andrew Y.
Its nice to have a helper after such criticism and mockery :( I have made a few major changes to the drivetrain since posting this though... - With the help of our mentors, we have designed a magnificent two-speed (8fps & 16fps) crab-drive instead of the previous traction drive. We think this will handle this precision-based game a little better. Sacrificing power and speed for maneuverability. - The bot is now decagon shaped. Soon 100% of decagon robots will have won championships too :p watch out JVN - The wheels are still decagons. no one worry :D Parts are about to be sent out for metal bending this next Monday. (yes, we told our sponsor that it would be too excessive to use their mill) In addition, our prototype mini-bot is driving up the pole on average in 2.2 seconds and our prototype roller-gripper quickly grabs all three types of tubes. The lift is still being designed, but I'm happy with where we are. We also are prototyping a "secret weapon" to supplement these necessary mechanisms for the game. It might give us the leading edge ;) It seems like a good rookie season so far. I'll friend you, andrew y, on facebook and we can get together to discuss designs sometime. |
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I would be extremely hesitant to attempt a crab/swerve drive as a rookie team (or even a veteran team!!!) if you haven't done some sort of offseason project to learn how to build one. I would suggest sticking with the 6wd that comes in the KOP so that you can devote more time to your manipulator.
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Who exactly is your sponsor?
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I'd have to agree with luke on this one, swerve drive seems a bit ambitious for a rookie team, especially a rookie team with only four weeks of the build left. 5 axis CNC aside, you still need to be able to accurately assemble, program and learn to drive one of, if not the most, complicated drive system usually attempted in FRC.
It's possible, I suppose, but at that point I'd imagine the professional mentors you have would be doing more of the work than the students, as a rookie team's students generally wouldn't be able to accomplish such a feat. While I've seen rookie teams compete at the top levels of our regional in the past, it was due to the simpler, more solid mechanisms that worked well together and a good driver. Additionally, by the sound of it you haven't really started to BUILD your robot if you're still working on CAD sketches at this point, and that's no small undertaking. Best of luck if you try to pull it off, but I'd be very cautious to first look at a crab system two weeks into the season. P.S. 2.2 seconds on the minibot? I remember seeing that a 5 lb minibot utilizing ALL the power from a tetrix motor (i.e. no loss in the system, which is just a wee bit impossible) would climb in 6.5 or so. Conservative estimates from that landed a competitive minibot at 7 seconds. It's entirely possible I'm not remembering the thread correctly, but 2.2 still seems a bit extreme. |
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On the off chance that you guys still aren't trolling, you guys still have quite massive delusions of grandeur - a two speed decagonal swerve drive is ridiculous, especially if you haven't started building or control yet, and especially if you're a rookie team.
Also, trolling CD is a terrible way to get your team attention - mostly because it's the bad kind of attention. |
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For reference on team 3815:
https://my.usfirst.org/myarea/index....ils&tpid=52979. Their (only) sponsor is "Automation Direct": http://nfrobotics.byethost2.com/?page_id=75 Website: http://raiderrobotics.co.cc/. Frankly, from their sponsor, I doubt if they have the resources to pull something on this scale off. If anyone could. |
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Where would one get a block of aluminum that big? We are sponsored by caterpillar and are able to order material through their tool room, and off hand I'm pretty sure we couldn't get our hands on a block that big (regardless of price).
On another note even if this isn't a troll post (i'm pretty convinced it is however), it is a fun thought experiment on way out their ideas. Plus I wouldn't be surprised if a veteran team or two experiments this off season with a non circular wheel just to see what happens. |
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Responding to the previous few posts, here's the actual calculations:
CIM starting stall torque (the maximum amount of torque it can exert before stalling and not moving): 343.4 ounce-inches. Converting to foot-lbs: (343.4/16)/12 = 1.778 ft-lbs. Force exerted by each wheel (assuming the wheel is 8in), therefore, is: 1.778 x 3 (4in, the radius, is 1/3 of 12in) = 5.366 lbs-force. Apparently, each wheel exerts 5.366 lbs of force pushing forward. Now, let's look at the friction properties of the wheels. Because the wheels are perpendicular, they will have to overcome each other's friction in order to move. At least 2 of the wheels will have to slide at all times. We can assume that high-traction treads have a coefficient of friction (μ) of at least 1 on carpet, though it is probably much greater (think 1.7-2). I will use 1 as the estimate. An object (i.e. the wheel) is capable of sliding if the following inequality is true: F(force) x μ > weight. The robot, including batteries, bumpers, and the minibot, will weigh 169.2 lbs. Therefore: 5.366 x 2 (there's two wheels) x 1 > 169.2 10.731 >169.2 That inequality is definitely false. Therefore, your robot will not move. Sorry, but it's the sad truth. And that doesn't even include the actual force it would take to move the robot, just to beat the friction of your other wheels. A lot of people have been posting like me, that the drive train simply won't work. But none have posted a recommendation. If you want traction and not speed, here's mine: build a six-wheel drive train, wide type. Use traction wheels on one pair of opposing corners and omnis on the other (otherwise your robot won't turn well). Use a gearbox with a ratio of at least 12.75:1 (standard AndyMark Toughbox). If you REALLY, REALLY want traction, put belts on it. I don't recommend that, though. Here's the lesson to learn from this: You can have traction or you can have speed. You can't have both. |
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I would just like to mention that I believe this team branched off from team 1746.
Team 1746 is the "Forsyth Alliance." It unifies a handful of high schools from a district. It looks like North Forsyth split into their own team, probably consisting of many members that used to be on 1746. While they may be a new team, they probably aren't "rookies." I thought the troll was hilarious, anyway. |
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design and build a manipulator and mount it to the kit drivetrain. you need to get it in your head that polygon wheels are hard to make and even harder to use. cavemen invented the wheel. not the decagon. there is a reason. not to mention oddball frame shapes are only for those who have a lot of human resources and experience. if you are a troll, leave. go. get a life. if you are an idiot, quit this nonsense while you are ahead. if you are unaware, get your head into the game and rethink your work. sorry to be uber-critical, but i do not tolerate stupidity well. |
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Wow! Way to put down any chance of inspiration for this rookie team. I don't think this is the right way to approach there ideas as out there as they may be. Perhaps you should use all of your asuperior knowledge to help instead of criticize.
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That probably went a bit too far with its choice of language, but I'd agree with the sentiment. Most of the experienced members in this thread are agreeing on one thing at least: attempting a swerve drive with only a month left and a rookie team isn't likely to end well.
A 6WD is solid for this competition, and a simple manipulator combined with a strong drive train will, in my opinion, serve a rookie team better than attempting a drive train they likely won't finish. At the competition there might well be teams who can help them with the last bit of programming and such, but how does that benefit the team? |
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Soo... This has pretty much all been just repeatedly beating a dead horse since JVN's post. I will say though, I believe this isn't a troll. Though that's because of my past in FIRST. I've dealt with teams that think this would be smart.
So I'll simply say this: I noticed that your CAD was nice(ish), however, it could use some improving. Here is a few websites that have some nice models for you to use. FIRST CAD Library Team 1323's CAD Library AndyMark AndyMark doesn't have pure CAD files. But they do have stp files on the gear boxes. Which is helpful because I can't find but two gear boxes. I have to remake the AM Gen 1 Shifter. Hope that helps. Good luck this season. Happy Trolling. |
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Brainstorming and creativity are great, but you do actually have to build the ideas you come up with sometime. |
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This thread is full of so much awesome only Andy Baker himself could trump it.
Poohbear, I think we're mocking your pompous attitude rather than your design. As it stands your statements defy physics (and even your followup breaks 1 of Karthik's 2 Golden Rules as Chris pointed out). If this bot worked at you've presented it, then the universe would quite literally rip itself apart from all of the electromagnetic law violations. Thus, we're going to error on the side of caution .... err, at least I will ... because I like my life, and want to live to see May without the world ripping itself apart. |
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You say it's averaging 2.2 seconds, which means in some cases it's actually going faster than that. Are you adhering to all the minibot requirements? Is the pole you are using for testing regulation size? In our tests, and from my observations of other teams minibot postings, 2.2 seconds would be far, far, far and away the fastest minibot I've encountered. Considering A. the requirements that everyone must use to build the same minibot and B. the number of teams attempting the same challenge with said requirements, it seems unlikely that someone could build a minibot that is simply THAT far superior than any other. As they say, pics (or in this case vids) or it didn't happen... -Brando |
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You guys are getting trolled so hard. You honestly think that someone would machine a chassis out of a 800 lb block of what is essentially unobtanium (7071 Al), with ridiculous wheels that would clearly never roll, or then decide when you point out how ridiculous their "design" is that they're going to make a 2 speed swerve instead?
It's clearly sarcasm and this guy is clearly enjoying the heck out of the fun he's having at everyone else's expense. |
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I see being honest was an incorrect move. i guess i should encourage teams to try stupid ideas... (sarcasm)
i'm sorry, but spoonfeeding false encouragement is in my eyes, not helpful. I was not mocking, i was pointing out that some basic concepts were being broken. I never said that the OP was stupid, nor did i imply such. unknowing or ignorant, perhaps, but not stupid. |
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I'm sorry but this seems like a ridiculous design. Some classic rookie mistake IMO.
1. There is limited space for putting sweet magnets on your robot. Switch to steel, the sweet magnets will be abundant. 2. Decagons? Aluminum comes in rectangular blocks, not decagonal blocks. Using squares would save you a lot of fabrication time. 3. None of the wheels come out the side of your robot. Think about this. Your robot has 12 sides (10 veritcal planes plus top and bottom) and you can only drive it if the bottom face stays on the bottom? You clearly have no chance of doing some sweet side-riding. 4. I do not see any wings. If you plan to go that fast, why not put some wings on it and try to catch air for a few seconds? 5. Creativity is minimal here. Come on, you don't think we've all seen the "Holonomic, decagonal wheeled, high traction, 154 fps, solid aluminum block" robot before? This is old hat my friend. Finally, I would like to say how surprised I am that nobody pointed out these flaws earlier. I'm lucky I did, as I really would hate to see so much time going into a design and then forgetting about sweet magnet space. Good luck this year. Best thread I have read in a while. |
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Ya'll are posting in a troll thread.
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You have to admit, that comic strip was hilarious. |
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I can has trollburger?
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I can't help myself...
Please PoohBear, I want to hear more. Can you elaborate on your plans for a control system (sensors, programming, etc...) on this beast of a robot your team is putting together? |
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I am hoping somebody tries this for 2012. I was sad to see that this design didn't hit the field.
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For our 2012 robot, we've been thinking about a 22-sided chassis with three triangular omni-wheels, because triangles are, of course, the most stable structure. Cims will power the wheels individually, geared for high torque.
This will be our game object manipulator: http://kottke.org/10/10/robot-beanba...-grip-anything We will have five of those. |
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AS the build season begins, I think we need to really look back at some of the most innovative designs that were EVER seen in 2011. This is one such. PLEASE. EVERYONE needs to read this whole thread. you will learn a LOT.
7071 FOR THE WIN |
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I think that my design guide posted here still holds some excellent points for building a super-awesome machine!
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I think that aluminum frame may be worth over $700-800 market value, which is going to violate <R14>, you'll want to check that.
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Not this thread again :ahh:
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I just found this thread and I would like to say it's completely wonderful.
The only suggestion I would make is since we all know more motors --> better robot you clearly need an 8 motor drive train. However I don't know if there's space for a traditional gearbox, have you thought about mounting extra motors to your motors so they spin while they spin? |
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I have to say, this was one of the funniest threads I have ever seen.
6 cims drives are also good too; if the OP is still around I would add that. There's also 4 minicims available for moar acceleration. |
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*the match |
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The minibot I built climbed the pole in roughly 5 seconds, yet we lost only 1 quali match (in Dallas, our 2nd regional). Every time our bot TOUCHED the pole, it scored*. One match at Alamo, the minibot fell out of our poor holder, was RAN OVER by another robot, and I walked over to it post match, zero damage.
(* except when the battery cable was knocked out and we lost by 1 point in eliminations (grr im still mad)) |
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Also, booooooooo to whoever ressurected this thread
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![]() My reaction when i saw this thread a few years ago |
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I blame BigJ.
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