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lemiant 09-06-2011 19:20

BaneBots
 
I have seen lots of talk of the shorts in the BaneBot 775. Would it be a better idea, next year, to use two smaller motors instead of one 775, or is this problem with all banebots?

MattC9 09-06-2011 19:27

Re: BaneBots
 
It all depends, I would much rather use a FP than any BB because it has more gearboxes it can adapt to, and last year BB had a horrible rate at witch they got there products to you. But we zapped our rs-775's and they worked fine.

apalrd 09-06-2011 19:49

Re: BaneBots
 
I would just use a 550.

It has the EXACT SAME mounting pattern as the FP, the power output is almost as much as the 775 (~250 vs ~265 watts), it's slightly lighter (which unfortunately means it is more power dense and will heat up faster), and the output speed is comparable to a FP (within 10%, close enough to mate them directly).

Just so everyone knows:
The -0673 (2011) FP has more power than any single Banebots motor (I calculated 291 watts).

MattC9 09-06-2011 20:00

Re: BaneBots
 
Quote:

Originally Posted by apalrd (Post 1065229)
I would just use a 550.

It has the EXACT SAME mounting pattern as the FP, the power output is almost as much as the 775 (~250 vs ~265 watts), it's slightly lighter (which unfortunately means it is more power dense and will heat up faster), and the output speed is comparable to a FP (within 10%, close enough to mate them directly).

Just so everyone knows:
The -0673 (2011) FP has more power than any single Banebots motor (I calculated 291 watts).

Do you think they will let us use more FP's next year?

Hawiian Cadder 09-06-2011 20:07

Re: BaneBots
 
i wish they gave us more FP motors. we burned like 5 this year, but now that we know how to deal with them, i think that they could be pretty sweet. i think the rs550's in a double doozy is a bout the best you can get short of a cim for complete durability and power.

Ether 09-06-2011 20:36

Re: BaneBots
 

nominal max power ratings for 550 & 775: 247 & 271 watts respectively.



PatrickBrew1086 09-06-2011 21:02

Re: BaneBots
 
Quote:

Originally Posted by Hawiian Cadder (Post 1065233)
i think the rs550's in a double doozy is a bout the best you can get short of a cim for complete durability and power.

My team, 1086 Blue Cheese, thought the same thing after having a CIM on our elevator at our first regional and tested with the single FP between our first and second regionals. After finding that the FP stalled we tried the Double Doozy on a custom gearbox we made, which was basically a flattened out ToughBox due to size restraints in the space around our elevator. Originally we had problems with the pinion gear teeth sheering off, turns out they were created out of a bad batch of metal. Of course AndyMark express shipped us 5 or 6 more out of a good batch and we never had one sheer again. Back to the point of this post, we found that under the stress we put our 2 BaneBots 550's under in our elevator was enough to burn them out about every 2 to 3 matches. The problem even continued when our elevator had two constant force tension spring helping each stage up individually. Hope our experiences with this help!

Patrick Brew
First Team 1086 Blue Cheese

MrForbes 09-06-2011 21:28

Re: BaneBots
 
At this time, we have no idea what motors we'll get to use next year. I doubt that we'll get known defective motors.

Taylor 09-06-2011 23:06

Re: BaneBots
 
Quote:

Originally Posted by MattC9 (Post 1065231)
Do you think they will let us use more FP's next year?

We don't even know if we're allowed to use aluminum next year (1714 FTW)

Quote:

Originally Posted by squirrel (Post 1065245)
At this time, we have no idea what motors we'll get to use next year. I doubt that we'll get known defective motors.

If we get guaranteed good parts, the KoP may jump to $7K. :eek: :yikes:


wow. two smilies in a row. I better take my temperature.

MattC9 10-06-2011 00:59

Re: BaneBots
 
Quote:

Originally Posted by Taylor (Post 1065260)
We don't even know if we're allowed to use aluminum next year (1714 FTW)



If we get guaranteed good parts, the KoP may jump to $7K. :eek: :yikes:


wow. two smilies in a row. I better take my temperature.

Wait what no aluminum?!

R.C. 10-06-2011 01:02

Re: BaneBots
 
Quote:

Originally Posted by MattC9 (Post 1065270)
Wait what no aluminum?!

Yep totallly illegal and not allowed :p

-RC

MattC9 10-06-2011 01:24

Re: BaneBots
 
Good thing were learning how to use carbon fiber & polyurethane this off season ;)

Jeffy 10-06-2011 08:19

Re: BaneBots
 
Quote:

Originally Posted by PatrickBrew1086 (Post 1065243)
My team, 1086 Blue Cheese, thought the same thing after having a CIM on our elevator at our first regional and tested with the single FP between our first and second regionals. After finding that the FP stalled we tried the Double Doozy on a custom gearbox we made, which was basically a flattened out ToughBox due to size restraints in the space around our elevator. Originally we had problems with the pinion gear teeth sheering off, turns out they were created out of a bad batch of metal. Of course AndyMark express shipped us 5 or 6 more out of a good batch and we never had one sheer again. Back to the point of this post, we found that under the stress we put our 2 BaneBots 550's under in our elevator was enough to burn them out about every 2 to 3 matches. The problem even continued when our elevator had two constant force tension spring helping each stage up individually. Hope our experiences with this help!

Patrick Brew
First Team 1086 Blue Cheese

Our story is exactly the opposite of this. We had one RS-550 on our 4 bar arm all year long. The 256:1 gearbox wore much faster than the rs-550. During one match, we had part of the surgical tubing break, and the rs-550 let off a bit of smoke and heated up because the far to intense for the gearing. The motor still ran strong for 15 more matches.

The rs-550s will get hot if you put them in a situation where they endure ~>50% load for 10-15 second intervals with short breaks inbetween. However, we stalled the motor (by accident) giving it ~20% power for 15 minutes or so with only mild heating of the motor.

Ether 10-06-2011 10:04

Re: BaneBots
 
Quote:

Originally Posted by Jeffy (Post 1065294)
we stalled the motor (by accident) giving it ~20% power for 15 minutes or so with only mild heating of the motor.

Did you really mean you gave it 20% power?

At 12 volts at stall, you are giving it 1020 watts of power. 20% of that is 204 watts power. I doubt the 550 could dissipate 204 watts for 15 minutes with only mild heating.


Maybe you meant you gave it 20% voltage?

20% of 12 volts is 2.4 volts. At 2.4 volts at stall, you are giving it 41 watts of power. Even at that lower number, the 550 would get pretty warm after 15 minutes.




OZ_341 10-06-2011 10:28

Re: BaneBots
 
Any company that mass produces a known defective or dangerous KOP item and them refuses to support the repair and/or replacement of that item should be unceremoniously DUMPED as a sponsor. And if FIRST invites such sponsors back then shame on them.

It is pure coincidence that I am writing this opinion in this particular thread.

Hawiian Cadder 10-06-2011 11:03

Re: BaneBots
 
one way to prevent motors burning is to put in some software protection, if you have CAN on that motor you can limit the amount of sustained current eg, if more than 60 amps is going to the lift FP for more than .25 secs with no increase in speed, then kill it. we did this on two motors i believe, our roller and our lift, while the FP was a little harder to prevent from smoking, we stalled our roller every time we picked up a tube, and never had an issue with it.

Chris is me 10-06-2011 11:06

Re: BaneBots
 
Quote:

Originally Posted by Hawiian Cadder (Post 1065319)
one way to prevent motors burning is to put in some software protection, if you have CAN on that motor you can limit the amount of sustained current eg, if more than 60 amps is going to the lift FP for more than .25 secs with no increase in speed, then kill it. we did this on two motors i believe, our roller and our lift, while the FP was a little harder to prevent from smoking, we stalled our roller every time we picked up a tube, and never had an issue with it.

The Banebot failures have nothing to do with stalls, at all.

Ether 10-06-2011 11:34

Re: BaneBots
 
Quote:

Originally Posted by Chris is me (Post 1065320)
The Banebot failures have nothing to do with stalls, at all.

I don't think he was referring to the case-short defective motors or overtorquing transmissions.

His suggestion seemed to be directed toward preventing damage to a non-faulty motor.



PAR_WIG1350 10-06-2011 15:26

Re: BaneBots
 
We ran two 775 on our robot without issue. Luckily, out of 5 or so motors that we got, only one had a short, and the two that we did use never developed shorts. But, even if they had shorted out, it is unlikely that they would have caused much trouble at all since they were isolated from the frame by fisher-price transmissions.
Fisher price transmissions, conveniently, already have mounting holes for a 700 sized motor. Also, since the gears and casing are plastic, and not metal, the motors are isolated. It was plenty powerful too. At one point we bent a 5/8" anodized aluminum jackshaft and split a steel sprocket into three pieces when our robot got hung up on the scoring grid (fixed in between matches by replacing the damaged parts and by adding a polycarbonate plate under the arm so it would slide off the pegs).

AdamHeard 10-06-2011 17:27

Re: BaneBots
 
People seem to really get caught up in xyz motor being so fantastic, and yxz being crud.

People need to think of motors purely as power sources, with some varying factors. The torque and speed output obviously determine the power, and are useful characteristics to know.

The other useful characteristics, are it's thermal mass/ability to dissipate heat, it's friction/resistance which cause it to generate heat, and then obviously any sort of special notes about the motor (current limiting breakers built in, a built in gear reduction that adds friction, etc...).

I know this is a rough approximation, and there are some "lies" here, but it's a decent way for begginners to understand.

Assuming the 775 had no manufacturing defect, the FP, 550, and 775 were actually all pretty $@#$@#$@#$@# similar in terms of power production. The 775 could be considered the "better" motor there as it is much heavier, and is much more capable of dissipating heat. One could argue the smaller motors are better, as they weigh less for the same power. It really comes down to what you need them for.

People also seem to assume the small motors aren't durable, which may or mot not be true depending on how you define durability. They certain can't handle high levels of repeated stalls, but you shouldn't design them to! They are very powerful motors, and can do a lot of work without ever getting hot if your system is properly designed. As Chris on 330 says, run them fast! which means high gear reduction, so the motor is spinning closer to free speed.

We picked hte 775s in all four places this year, and had some issues with case shorts. We had zero issues in terms of burning or damaging them. Assuming it stays the same, the 550's thru a cimulator will probably be our preffered motor.

I also forgot to mention that banebots does not make these motors. They are a standard sized motor (395/540/550, etc...) that many different manufacturers will make, for many different purposes. Within each size, there are commanalities in the shafts, mounting holes, etc... It's not rocket science to interface to any one of these gearboxes, considering the absurd amount of options on the market for them.

pfreivald 10-06-2011 17:57

Re: BaneBots
 
Well, I know that we're experimenting with the NBD whitepaper after the BB gearbox fiasco of this year... I don't think I can ever count on them again as a supplier, and am indeed dubious of whether or not they qualify as a VENDOR under FIRST's rules.

It's easier to gain trust than regain it, and they certainly have a ways to go.

Andrew Schreiber 11-06-2011 01:49

Re: BaneBots
 
Quote:

Originally Posted by pfreivald (Post 1065365)
Well, I know that we're experimenting with the NBD whitepaper after the BB gearbox fiasco of this year... I don't think I can ever count on them again as a supplier, and am indeed dubious of whether or not they qualify as a VENDOR under FIRST's rules.

It's easier to gain trust than regain it, and they certainly have a ways to go.

Depends on your definition of "within a reasonable time"... (My definition is before I forget what I ordered the part for)

Teched3 11-06-2011 12:12

Re: BaneBots
 
Not totally off topic, but FIRST think about providing teams advance notice of what motors are being used in the kit in advance of kickoff. This would be especially helpful If a new motor is being introduced (aka tetrix) that teams are unfamiliar with, and give some time for testing them to determine torque curves, mounting configurations, etc. Motors could be ordered and would spread out some of the vendor backlogs in delivery, and not reveal anything about the game. :) :)

Aren Siekmeier 11-06-2011 13:57

Re: BaneBots
 
We ordered and used 2 RS 775s without issue, luckily, after testing them negative for the notorious case shorts. They ran very nicely on our strafe wheel, not even getting warm. We actually had more issues with our FP, but that was because we sort of abused the leads when soldering to them.

We (and 3130) did, however, have bad experiences with Banebots' shipping delays. If we hadn't had the ability to run two CIMs on the strafe wheel before the shipment came, we wouldn't have driven really at all until week 6. And the options for powering our elevator were severely limited by the fact that we had to wait 3 weeks (or more!) to get anything. We ended going with a P60 from last year's robot and an FP.

thefro526 11-06-2011 15:57

Re: BaneBots
 
816 used Two RS775's and Two RS550's this year.

From what I've seen, the 775 is one of the most robust motors we've ever used (excluding case shorts) and will pretty much take anything you can throw at them including relatively long stalling.

550's are nothing new really, they're a fantastic and powerful motor in a compact package. We haven't used them in a high load application though, usually we use them for intakes and things of that nature - but I wouldn't hesitate to use them elsewhere if the designed called for them.

My real issue with Banebots is that their customer service and ability to handle high volume gearbox orders seems to be a bit lacking...

Quote:

Originally Posted by Teched3 (Post 1065413)
Not totally off topic, but FIRST think about providing teams advance notice of what motors are being used in the kit in advance of kickoff. This would be especially helpful If a new motor is being introduced (aka tetrix) that teams are unfamiliar with, and give some time for testing them to determine torque curves, mounting configurations, etc. Motors could be ordered and would spread out some of the vendor backlogs in delivery, and not reveal anything about the game. :) :)

^ I think this is an extremely good idea. If FRC were to release a list of legal motors in say, November, this would give teams plenty of time to familiarize themselves with anything new in the kit. I can't think of any way that anyone could find anything out about the game by telling us what motors we're allowed to use 2 months in advance.


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