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-   -   Hex shafts? (http://www.chiefdelphi.com/forums/showthread.php?t=96766)

Tristan Lall 13-08-2011 19:42

Re: Hex shafts?
 
Quote:

Originally Posted by R.C. (Post 1073035)
254/968 have commonly done that. Its a super nice part and makes sense if you have the resources to do it.

I should have guessed. They're among the few teams that can prioritize gearbox compactness, low part count and ease of maintenance to a very high degree. The tradeoff is that each of those shafts has to be set up on a mill's indexing table (with tailstock?) and a lathe—each with multiple precision passes.

Travis Covington 13-08-2011 20:26

Re: Hex shafts?
 
Quote:

Originally Posted by Tristan Lall (Post 1073036)
I should have guessed. They're among the few teams that can prioritize gearbox compactness, low part count and ease of maintenance to a very high degree. The tradeoff is that each of those shafts has to be set up on a mill's indexing table (with tailstock?) and a lathe—each with multiple precision passes.

We have had all of our custom hex shafts made for us by a sponsor who uses a swiss screw machine. The most complicated part (the gearbox output shaft, with 3 unique hex sizes, 3 diameters, and 2 snap ring grooves) is made in one operation in less than 2 minutes per part. These parts are relatively simple compared to what these machines typically produce.


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