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-   -   2012 motors? (http://www.chiefdelphi.com/forums/showthread.php?t=97092)

Al Skierkiewicz 20-09-2011 12:22

Re: 2012 motors?
 
I am going to go out on a limb here and suggest that water only needs to migrate into the space between the shaft and bearing material for a rapid bearing failure in the CIM. If premature wear, high heat and the resultant shaft runout is acceptable, then I guess the motor might work alright under water.

Chris is me 20-09-2011 13:09

Re: 2012 motors?
 
Wouldn't the CIM heat up enough under load to make things kinda steamy?

JamesCH95 20-09-2011 13:46

Re: 2012 motors?
 
Quote:

Originally Posted by Chris is me (Post 1077794)
Wouldn't the CIM heat up enough under load to make things kinda steamy?

I bet that if there was water inside the case then you might have a nice steam bomb on your hands :eek: I can easily imagine steam building up faster than it could escape. On the outside of the case... not so much.

I think 95 has a bunch of older/spent CIMs kicking around... we may have to run an experiment soon. ::safety::

Bob Steele 20-09-2011 16:52

Re: 2012 motors?
 
Actually running motors in water to break them in is pretty common in the RC Car market....see the article below...
It is actually showing how to do it with a 540 motor...

http://www.rccartips.com/rc-electric...ning-guide.htm

your mileage may vary...

Tristan Lall 20-09-2011 18:46

Re: 2012 motors?
 
Quote:

Originally Posted by JamesCH95 (Post 1077797)
I bet that if there was water inside the case then you might have a nice steam bomb on your hands :eek: I can easily imagine steam building up faster than it could escape. On the outside of the case... not so much.

I don't think it will steam, even if you run it to a steady thermal state (which most CIMs don't hit during a regular match). There's water outside the case that will ensure substantially better heat transfer away from the motor. Similarly, inside the motor, the windings will be submerged and will probably stay relatively cool.

Even if the steady state thermal condition was high enough to boil water, the mass of water inside (plus the mass of the motor) will have a significant heat capacity. It will probably take quite a while to reach that condition.

Quote:

Originally Posted by JamesCH95 (Post 1077797)
I think 95 has a bunch of older/spent CIMs kicking around... we may have to run an experiment soon. ::safety::

Do it. (The best experiment would probably be with a new one, but try an old one first as a proof of concept.)

Trent B 20-09-2011 18:58

Re: 2012 motors?
 
Quote:

Originally Posted by Ether (Post 1077780)
It's not just the 10 hours of run time, it's calendar time from first exposure to water until the season is over. Rust.


We have had CIMs start to have their shafts rust in a basement of our school and no we did not run them in water. I am sure running them under water would only increase the process. You also need sealed gearboxes or lubricant that won't wash away if you don't want 5000 rpm and 1lb-ft of torque (if memory serves)

Racer26 21-09-2011 09:06

Re: 2012 motors?
 
As far as I understood, the CIMs have an aluminum chassis? Correct me if I'm wrong, but if it IS an aluminum chassis, it might corrode, but it won't rust.

JamesCH95 21-09-2011 10:25

Re: 2012 motors?
 
Quote:

Originally Posted by 1075guy (Post 1077895)
As far as I understood, the CIMs have an aluminum chassis? Correct me if I'm wrong, but if it IS an aluminum chassis, it might corrode, but it won't rust.

But the shaft, bearings, springs, bolts, magnets(?) etc. are all steel/iron.

Al Skierkiewicz 21-09-2011 11:36

Re: 2012 motors?
 
Magnets are ceramic, case ends are aluminum, shell is steel as well as shaft and bearing parts I believe are sintered bronze. The armature is nickel/iron and brush assy is partly brass.

JamesCH95 21-09-2011 11:39

Re: 2012 motors?
 
Quote:

Originally Posted by Al Skierkiewicz (Post 1077912)
Magnets are ceramic, case ends are aluminum, shell is steel as well as shaft and bearing parts I believe are sintered bronze. The armature is nickel/iron and brush assy is partly brass.

The magnets contain iron though, correct?

I guess I should have said "the following parts probably contain iron, which might oxidize"

Al Skierkiewicz 21-09-2011 12:07

Re: 2012 motors?
 
In the new ceramic and rare earth mixes, I believe whatever iron that might be used in the mix is bonded with a waterproof material to prevent corrosion. Ferrite and Alnico mixes are frequently manufactured with exposed iron, and some of our motors do contain these materials.

Ether 21-09-2011 13:17

Re: 2012 motors?
 
Quote:

Originally Posted by Al Skierkiewicz (Post 1077912)
Magnets are ceramic, case ends are aluminum, shell is steel as well as shaft and bearing parts I believe are sintered bronze. The armature is nickel/iron and brush assy is partly brass.

I'm not contesting the above, but where do you get all this information? Do you have a set of engineering drawings for the CIM?



Al Skierkiewicz 21-09-2011 14:10

Re: 2012 motors?
 
I have pulled a few of them apart. One was "lightened" by a team, one smoked, one was part of a direct chain drive with no external bearings that ended up with nearly a 1/4" of runout.
I do not recommend anyone open the motor if they plan on using it in the future. The brush assy is easy to damage during dis-assembly.

Andrew Schreiber 21-09-2011 14:25

Re: 2012 motors?
 
Quote:

Originally Posted by Al Skierkiewicz (Post 1077948)
I have pulled a few of them apart. One was "lightened" by a team, one smoked, one was part of a direct chain drive with no external bearings that ended up with nearly a 1/4" of runout.
I do not recommend anyone open the motor if they plan on using it in the future. The brush assy is easy to damage during dis-assembly.

Can we have the story of the "lightened" CIM please?

Yay story time!

Racer26 21-09-2011 14:45

Re: 2012 motors?
 
I dont know about the "lightened" one Al is talking about, but we shaved a few thousandths off of the side of several of our motors. The CIM's are NOT actually 2.500" in diameter, but we had designed a drivetrain with that assumption, so we made them fit by grinding some of the case away.


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