Re: Poly Cord
 

Yep. That's how we did it, and how we drove almost all of our prototypes. :)

Re: Poly Cord
 

Yeah I think it will. We used surgical tubing on our 2009 robot. The great thing about surgical tubing is its ability to stretch a lot which makes it pretty easy to work with because you don't have to cut it very precisely but it is tough to join the ends together. We used a plastic version of the McMaster connector and added some super glue. The bad thing about surgical tubing is that it did seem to wear out quite a bit and I think we had to replace it once at each event we attended.

We are going to try out some solid 1/4" Polycord this year. It looks like great stuff. I just hope that it lives up to its acclaim.

Re: Poly Cord
 

Polycord is GREAT never wears out and if you join it properly it will stay together forever.
Trick
Cut the cord 5% under length and cut the ends at a long angle. Then. Take a piece of aluminum and clamp it in a vice. Have someone hold a propane torch against one side and press the ends of the cord against the other side until you see it melt a good bit. Remove them from the heat and press them together. Hold them together until the joint cools. You get probably 90 percent of the joint strength in 10 minutes but for best results let them sit overnight before streching.
Bruce

Re: Poly Cord
 

Can verify all of this, but for a 2009 ball intake system, with very long belts, stretch was much more of an issue than with solid systems. Retension belts about every event or so.

Re: Poly Cord
 

Did you use a drive pulley manufactured for poly cord belts, or make one? It looks like some of the drive belts are made out of a piece of pvc pipe with spacers or something similar. It looks like it could get pricy quick to buy multiple drive pulleys.

Re: Poly Cord
 

We found that this worked even better when you took a block of metal and drilled a hole to match the cord diameter, cut it in half and used it to clamp the polycord at the joint. Then you don't end up with misshapen joints.

Re: Poly Cord
 

Urethane belting was a fantastic find. We've used it every year since 2008 for various mechanisms with no failures, solid core mostly 1/4". You can easily make your own pulleys cutting a 'V' groove on a lathe (no need to make a round groove, a V works great.)

One important hint: You should NOT USE A FLAME as the fumes from burning urethane are toxic. Use a heat gun (expose only the ends to the heat) or soldering iron. The ends will get molten, push them together in the corner of an 'L' angle and wait for it to cool. Start long, you can trim a bit out later if needed.

Re: Poly Cord
 

Chris, to clarify, did you use the clear O-Ring style urethane belting shown here?

Re: Poly Cord
 

We're considering running 1/4" solid or hollow on smaller diameter pulleys than what is recommended in McMaster? For instance 1.5 inch rather than the recommended 2 inch for the 1/4 solid.

Has anyone tried that and been successful ......or had issues with connections failing?

Re: Poly Cord
 

In FRC, you can run polycord around smaller diameter pulleys/rollers than is recommended without any problems.

These cited minimum values are for long-term operation, and FRC robots literally only see dozens of hours of run time over the course of a season. Over the lifespan of a FRC robot, running polycord over rollers 0.5" to 0.75" below the minimum recommended values shouldn't cause any problems as long as the polycord was fused together properly.

Re: Poly Cord
 

welding is defiantly the way to go.

use a heat gun to melt the ends stick them together and run water over it. in 30 secs it will be ready for use. idk why other teams say wait hrs its not like glue its molten plastic once it cools its ready to go.

Re: Poly Cord
 

Squirrel - check out pvc pipe. There is a schedule 80 pipe who's id is the same as the od on a schedule 40. You can cut small pieces of the 80, then force them over the 40 to act as guides. I believe is was 3" or around there for the schedule 40. In this way, you don't have to even use fasteners or glue. Just the friction holds it very well.

Re: Poly Cord
 

Neat idea...we'll see if we need it. For now we have a comb thing working reasonably well.

http://www.youtube.com/watch?v=KB9IiNlYZm8

Re: Poly Cord
 

We used this to build the prototype -
http://www.mcmaster.com/#about-belts/=fwr5sl

And the ones referenced at the top once we had the final design and dimensions.

Re: Poly Cord
 

For Lunacy, we used 1-5/8 OD PVC with 1/4" belting, slightly smaller than recommended.

We took the couplers for joining sections of the pipe and cut them in half and used them as spacers for the belts.