They make products for this situation!
Undersized Machine Screw Hex Nuts are made slightly smaller than regular hex nuts:
http://www.mcmaster.com/#undersized-...x-nuts/=b192e8
Using the 10-24 undersized nut will reduce the corner to corner diameter by ~0.1 in.
If that's not enough you can use Allen nuts which would reduce the corner to corner diameter by ~0.12. However they are pricey ($0.90/nut).
http://www.mcmaster.com/#allen-nuts/=b18xlg
http://en.wikipedia.org/wiki/Internal_wrenching_nut