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Re: Measuring motor current (anyone tried this?)
Don hope I'm not too late with this for you to use else good for future ref.!
Contrary to what many here may have reasoned
120A CB is a great poorman's 1 milliohm shunt!! (actually ~.96milliohm)
consider if Rcb was not tightly controlled trip, current would vary likewise!
(caveate: defective breakers internal R varies significantly =poor candidate)
I've been using 120A CB shunt yrs, include it in my FIRST wkshops & demo's
(previously 60A =bit over a milliohm so calibration factor req'd incr absolute accuracy - but relative current stability is quite good enough, in practice)
Using any DMM on 200mV scale place it across the 120A CB terminals
(best = install jacks to accept DMM pointed probes for competition ease use)
(Harbor Freight DMM works fine w/ 1Meg Rint on 200mV scale)
(when CB is open DMM reads overrange but csuses no harm [i sprotected])
when closed read the DMM +_199.9 A / mV full scale
polarity useful for drain/ batt charge current monitor if batt charged in robot
resolution is .1A!!
convenient to keep track of Robot quiescent current draw ~2A
useful to run each of 4 CIMs noload off floor as gauge of overall drive friction
.. motor, motor bearings& alignment, brush/commutator, gearing, chains, wheel bearing alignment, keeping in mind at zero friction current draw is Zero!
.. so keep log ea motor out of kit I-noload 12.6v reg pwr supply best cntrl
burn in to stable lowest full speed current draw. Future comparison will indicate: worn brush/commutator, bearings and shorted/open rotor windings
In competition = good quick test of left Vs right tank drive (or ea of 4 if 4WD)
do one at a time, subtracting quiescent draw, log result
It is remarkable just how sensitive this test is!!
NL current increase is measurable predicts a problems developing well before driver becomes aware of it!
and all Robot loads.. simply run each alone and subtract quiescent constant
using on-board A/D, a dynamic history may be recorded!!
with a little ingenuity ext. variable mechanical load constitutes handy dyno!
or with locked shaft and careful pre-set control of Victor / Jaguar
can test at any desired constant current up to 40A CB cycling which occurs at ~50A for each motor (for 3 motors tank cfg ~150A max ea side (~300A total) may be attained for a few seconds! - wise to monitor motor temp in this mode!)
.. great for finding resistive connections in wire, connectors, CB's, aging SLA's
also as dynamic 18AH SLA constant load battery characterization test:
use 50A, expect 9 minutes recording Vbatt every 10 sec
use Excel to produce Vbatt-at-terminals Vs Time for true batt discharge characteristic enlightenment!
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