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Unread 17-02-2012, 03:36
Dale(294engr]'s Avatar
Dale(294engr] Dale(294engr] is offline
Mentor/Sponsor since '98
FRC #0294 (Beach Cities Robotics)
Team Role: Engineer
 
Join Date: Jan 2004
Rookie Year: 1998
Location: Redondo Beach, CA
Posts: 92
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Re: Near-death experiences

Quote:
Originally Posted by smod View Post
A couple of us were working on the batteries when my friend took 2 pieces of metal and touched them to eachother, then the battery terminals... (idiot)
Lucky for him, he wasn't shocked, but it made a HUGE spark!

Another time we were machineing on the mill when the bit came loose and flew out. No one was hurt though.
electrical Shock is not the BIG danger:

Spewing melted metal onto skin or worse the eyes is the primary danger!

18AH batteries with internal resistance of .01 ohm are potentially capable of
Ipk= 12v/.01ohm = 1200 Apk
figure in .005ohm AL short then I=12v/.015 = 800A

more than capable of instantly melting and forcefully ejecting molten metal beads 6061 AL melts at ~580-660°C

It sticks to skin.. won't shake off..

BE SAFE! Sane & available to compete with both eyes and no hurtful scarred skin from a bad burn

Safety First..
Never use battery outside of your robot without a series circuit breaker! Never!
start at lowest needed Ampere rating, for testing the lever type is most useful
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