Revised Listing (all none tool suggestions have been taken down, most are generic and will be bought regardless):
1) many more drills (at least one right-angle w/ carbide bits, Makitas + DeWalts) -
The makita drill/impact driver combo set is a nice set of tools
1) more hammers -
specify types, ball peen, mallets????
1) more wrenches (allens with handles, ratcheting, sockets) -
do you want metric or standard? Also, instead of buying a full set of wrenches, determine what size fasteners you are using and buy 5-10 wrenches separately in that size so you have a good supply - then buy 1 complete set of wrenches for when you come across that odd fastener.
1) any tools that will help in getting accurate measurements (what else besides calipers?) -
Check out harbor freight, their electronic calipers go on sale for $9.99 often, there's a store in Newark and one in Santa Clara
1) many vises, mounted on sturdy work tables (at least 6" expansion and 4" jaws) -
buy a good vise if you can afford it like a wilton - Alan steel in Redwood City has some nice Jet vises that are made in taiwan for good prices - stay away from the cheap vises at home depot/etc...
1) more clamps (6 Quick Clamps 12", 4 Bar Clamps 18" opening) -
harbor freight - on sale often - you will also want some C-clamps as well
1) dremel
- the definition of a dremel:" a tool that converts electricity to vibration" - do yourself a favor and buy a proxon instead, close to the same price and uses the same tools but is much higher quality and will last much longer.
2) drill press ($350 - 500, maybe spring for a Bridgeport mill, but a 2-axis vise can offer same capability) -
Couple of options here, if you have the space go for a bridgeport, there's a business closing in redwood city that is selling a couple of mills on Thur/Friday this week (search craigslist for Mill and you will see the ad) keep in mind most of these machines require 3-phase power or an adapter, also the size etc.... you might be better off with a table top machine. For this there are a couple of options, one is a TAIG mill (around $1,000) that can easily be converted latter to CNC for another $1,000. Another good choice is the B20 mill from Grizzly, also convertible to CNC but more around $4K for this option - also factor about $2K for tooling in addition to the mill price
2) miter saw (compound, sliding, single/dual beveled) -
search craigslist - you likely don't need a sliding saw so look for a good used one and buy a new carbide tipped blade
2.1) arbor press (a reasonably priced one)
- don't bother, purchase a 20ton press from harbor freight - currently on sale
3) band saw (horizontal or vertical? - Stout Pro 200) -
make sure the saw you buy is a metal cutting saw, if it's for wood, then you will need to add a gearbox to slow down the blade the to the right speeds. I wouldn't spend the money on the stout - if anything get a milwaukee portaband bandsaw and a table mount from swag offroad.
3) bench grinder -
buy the disc/belt sander below first -
3) disc/belt sander ($100-200) -
search c-list for a used machine with a 1/2 to 3/4 hp motor, also that sale I mentioned above in RWC has a couple listed -
4) lathe -
We have a lathe we purchased from littlemachine shop, it's a nice table top unit that we mounted to a rolling cart, so far we have been able to make everything we need on this machine -
4) mill (Bridgeport) -
see above
4.1) combo machine (lathe/mill/drill press - have not heard good things though) -
agreed, these machines are a compromise
5) reciprocating saw -
6) welding equipment? (only if we have members learn)
Our team has a 110 welder that we weld our aluminum frame with. I wouldn't recommend this as a way to go, if you can go TIG, however, I would push for alternative construction methods such as riveting, sheet metal construction if I were starting from scratch.
Lastly, to store all of these tools, you should get a rolling tool cabinet, again, I would recommend the 44" cabinet from Harbor freight
http://www.harborfreight.com/44-13-d...net-68784.html
you can find coupons on line for $349.00 for this cabinet to save even more money.
If you have any other questions or want some additional information send me a PM and we can talk, if you want to come see our tooling, we meet on Wed/Fridays and Saturdays getting ready for cal games.
Kelly
Mentor 766 MA Bears