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Unread 04-01-2013, 10:52
jwfoss jwfoss is offline
Chasing Elegant Simplicity
AKA: Justin Foss
FRC #0558 (Elm City Robo Squad)
Team Role: Mentor
 
Join Date: Aug 2006
Rookie Year: 2003
Location: New Haven, CT
Posts: 592
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Re: Sheet Metal, 8-Wheel Drive Design

Excellent mix of COTS parts with a custom chassis.

A few lessons learned from 2168 over that past two years with sheet metal work:
- On the inside rails the C shaped bend configuration makes it difficult to mount superstructure components on the flush surface, we now use an S shaped rail.
- With the ground clearance you have you might want to consider a 4"/5" and adjusting your gearing accordingly
- Gearing wise you are being conservative, those are similar numbers to our 2011 robots initial speeds, we eventually changed our output sprocket to increase our high gear to ~14ft/s
- In sheet metal we like to run all dead axles, this also allows us the ability to change our gearing by only swapping a sprocket.
- I would increase the center drop to 1/8" (that's what our 2012 robot ran with the 8wd) Colson wheels do wear down, so be aware of this as well.
- With lightening patterns talk to your sponsor, if they are using a punch it may be faster to manufacture with holes of standard sizes

Keep up the good work.
__________________
2003-2006 | FRC 0176 | Aces High - Student
2007-2010 | FRC 0229 | Division by Zero - Mentor in Training
2011-2013 | FRC 2168 | Aluminum Falcons - Mechanical Mentor
2013-20xx | FRC 0558 | Elm City Robo Squad - Mechanical Mentor
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