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Unread 10-02-2013, 12:27
Richard Wallace's Avatar
Richard Wallace Richard Wallace is online now
I live for the details.
FRC #3620 (Average Joes)
Team Role: Engineer
 
Join Date: Jan 2003
Rookie Year: 1996
Location: Southwestern Michigan
Posts: 3,648
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Re: Compressor Wiring

Over the years I have learned many things from the FIRST team students I have mentored. The suggestion your mentor made about wiring the pressure switch directly to the compressor indicates a great opportunity for that mentor to learn from you now. The mentor's suggestion was well-intended, I believe, but was not based on a complete understanding of the rules and risks, as Pete explained above.

For reference, the pertinent rules are <R52> and <R87>. You should read them carefully before you explain to your mentor how the compressor and pressure switch wiring must be done.

I have inspected FRC robots at many events for several years. Many times I have seen the incorrect switch wiring that your mentor suggested, and have made the team correct it before their robot passed inspection. Once (thankfully only once!) I saw this kind of incorrect wiring result in a serious safety issue -- the switch, which as Pete pointed out is NOT rated for the electrical loading presented by a compressor, had failed due to arcing at its contacts, which fused them closed so that the compressor ran continuously -- until it overheated and smoke started to pour out. Luckily a heads-up field volunteer reached the robot's main breaker and stopped it before things got much worse.
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Richard Wallace

Mentor since 2011 for FRC 3620 Average Joes (St. Joseph, Michigan)
Mentor 2002-10 for FRC 931 Perpetual Chaos (St. Louis, Missouri)
since 2003

I believe in intuition and inspiration. Imagination is more important than knowledge. For knowledge is limited, whereas imagination embraces the entire world, stimulating progress, giving birth to evolution. It is, strictly speaking, a real factor in scientific research.
(Cosmic Religion : With Other Opinions and Aphorisms (1931) by Albert Einstein, p. 97)