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Unread 27-02-2013, 14:01
Richard Wallace's Avatar
Richard Wallace Richard Wallace is offline
I live for the details.
FRC #3620 (Average Joes)
Team Role: Engineer
 
Join Date: Jan 2003
Rookie Year: 1996
Location: Southwestern Michigan
Posts: 3,629
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Re: Power Distibution Board - Broken stud

The PD shanks are fragile, when compared against steel M6 screws. The PDB doc (here) states, on p.7, that the shanks can shear if torqued to more that 3.9 N-m. That's about four pounds of force at the far end of an eight inch wrench. Not nearly as much torque as is typically recommended for steel M6 screws -- about 10 N-m for Class 8.8 or 15 N-m for Class 10.9.

However, the OP clearly stated that the person with the wrench was a veteran electrical mentor guy. I agree this one is probably just bad luck. One of the best students on our team had similar bad luck a couple of years ago.
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Richard Wallace

Mentor since 2011 for FRC 3620 Average Joes (St. Joseph, Michigan)
Mentor 2002-10 for FRC 931 Perpetual Chaos (St. Louis, Missouri)
since 2003

I believe in intuition and inspiration. Imagination is more important than knowledge. For knowledge is limited, whereas imagination embraces the entire world, stimulating progress, giving birth to evolution. It is, strictly speaking, a real factor in scientific research.
(Cosmic Religion : With Other Opinions and Aphorisms (1931) by Albert Einstein, p. 97)
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