View Single Post
  #8   Spotlight this post!  
Unread 11-04-2013, 18:33
apalrd's Avatar
apalrd apalrd is offline
More Torque!
AKA: Andrew Palardy (Most people call me Palardy)
VRC #3333
Team Role: College Student
 
Join Date: Mar 2009
Rookie Year: 2009
Location: Auburn Hills, MI
Posts: 1,347
apalrd has a reputation beyond reputeapalrd has a reputation beyond reputeapalrd has a reputation beyond reputeapalrd has a reputation beyond reputeapalrd has a reputation beyond reputeapalrd has a reputation beyond reputeapalrd has a reputation beyond reputeapalrd has a reputation beyond reputeapalrd has a reputation beyond reputeapalrd has a reputation beyond reputeapalrd has a reputation beyond repute
Re: Methods of shifting gears

Quote:
Originally Posted by fb39ca4 View Post
The kind that bikes without derailleurs use?
He means something like this


As to the OP's question, I can think of 3 successful team-built shifting gearbox types (this excludes the planetaries in the Dewalts and drill transmissions):

-Mesh shifting ("Crash" shifting) - Sliding gears to mesh. The Killer Bees 4-speed design linked earlier is a mesh shifter, as were many early FRC shifting transmissions. They are relatively to easy to build, and with a large pitch gear and slightly more backlash they can work fairly well. While not space efficient it is possible to have a 3 or more speed mesh shifter with a single mesh. The 4-speed is essentially 2 2-speeds in series as this design is more space efficient. As the paper describes, we really wanted a 3-speed but the 4-speed was easier to build. Note that 2 2-speeds in series requires a double swap shift for 2<->3 shifts and that is not usually a 'good' shift to perform (if it's not perfectly synchronous you'll end up in 1st or 4th for a short period of time).

-Dog shifting - Sliding a dog to mesh. In this case, the two gears in question ride on the common shaft via bearings, and the mechanical coupling to that shaft is provided via the dog. The dog meshes with one gear at a time to pick a gear ratio. The dog design is limited to 2 gear ratios per dog. You can get 4 speeds by designing 2 2-speeds in series or having multiple dogs on a shaft (this would usually, but not always, require the ability to shift a dog into neutral)

-Ball shifting - Balls sit in cups of the shaft and are pushed out to engage the gears riding on the shaft to engage a gear. This design is capable of any number of gears in sequence adding only another pair of gears and balls and slightly lengthening the shaft, and can shift sequentially very easily. It is impossible to shift non-sequentially (each gear you step through must engage to let the plunger pass by it). For a 2-speed design like the Vex Pro this is irrelevant.

There is also the theoretical option of the planetary transmission. An automotive planetary uses planetaries and lockup/drive clutches to select a power path through the planetaries (which elements are connected to the input and which are grounded). Good designs allow jump-shifting nearby gears with a single clutch-to-clutch shift (exchanging one clutch for another). A drive or lockup clutch in an FRC application could be a part of a dog, mesh, or ball shifter, or a lockup band.
__________________
Kettering University - Computer Engineering
Kettering Motorsports
Williams International - Commercial Engines - Controls and Accessories
FRC 33 - The Killer Bees - 2009-2012 Student, 2013-2014 Advisor
VEX IQ 3333 - The Bumble Bees - 2014+ Mentor

"Sometimes, the elegant implementation is a function. Not a method. Not a class. Not a framework. Just a function." ~ John Carmack