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Unread 09-12-2013, 00:28
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VEX Robotics Engineer
AKA: Arthur Dutra IV; NERD #18
FRC #0148 (Robowranglers)
Team Role: Engineer
 
Join Date: Mar 2005
Rookie Year: 2002
Location: Greenville, TX
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Re: Sheet Metal and Bumpers

Quote:
Originally Posted by geomapguy View Post
Our team is currently working with a local sheet metal company to get ready for the 2014 season. We have been working on various designs and are wondering how teams mount bumpers.

http://www.chiefdelphi.com/media/img...9a78765c_l.jpg

http://www.chiefdelphi.com/media/img...77f7df86_l.jpg

In the above pictures, are bumpers mounted in the indented panels? How exactly could we mount bumpers?

-Graham
Those look familiar...

The inverted outer C rails were used in 2009 to recess the live axle bearings, so they could not be exposed directly to the bumper frame. Small wood or plastic blocks were added to provide additional backing behind the bumper (you cannot mount bumpers into the indented portion of the frame unless that frame is removed with the bumpers).

At the time this was the easy way out, but after putting more thought into it in 2011 we were able to swap the C rail back to facing inwards. The bearing protrusion issue was solved by adding a 1/8" sheet metal shim to the inside of the center wheel and having the outer wheels inside a separate bracket inside the knocked off corners.

The bumpers we used on those frame styles generally had 1/2" aluminum posts mounted onto the frame, then sheet metal brackets added to the bumpers. They would be added and taken off vertically, with hairpin cotter pins (R-clips) used to keep them in place. The 2011 frame had segmented bumpers that were added and removed horizontally, although I believe in 2012 and 2013 they returned to bumpers that were added and removed vertically (over the top of the robot).
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Art Dutra IV
Robotics Engineer, VEX Robotics, Inc., a subsidiary of Innovation First International (IFI)
Robowranglers Team 148 | GUS Robotics Team 228 (Alumni) | Rho Beta Epsilon (Alumni) | @arthurdutra

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