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Unread 17-12-2013, 21:13
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FRC #0973 (Greybots)
Team Role: Mentor
 
Join Date: Mar 2011
Rookie Year: 2010
Location: Berkeley/San Diego
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Re: How to wire unrealistically well?

- An aluminium bellypan is pretty much required for our style of wiring, but a polycarb base with holes drilled out for zipties can also be used. You'll probably end up with some accidental holes and it won't be very pretty, but it's a good start towards cleaner wiring that's easy to maintain. We used white polycarb for this in 2011. Clear might look cool. YMMV.

- Use lots of zipties. Properly trim them, place at regular intervals along wire runs, etc.

- Use heat-shrink tubing over crimps and splices.

- When laying out runs, give yourself a few extra inches of wire when you cut. Connectorize one end, lay it out, then cut the other end to length & connectorize.

- Use zip cord (nonglossy looks better).

- Give yourself enough wire for strain relief.

- Color coding is, in our opinion, not required. Our philosophy is that the wiring should be clean enough to easily trace without any extra markings.

Here are a couple of examples of our wiring 2012 2013
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