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Re: Choosing accuators
We use a lot of 3/4in cylinders for light-duty applications and 1-1/4in cylinders for heavy duty stuff.
We've seemed to re-use a bunch of 3/4in bore x 5in stroke cylinders a number of times.
Take that for what it's worth: really loose guidance from a team that probably designs things a bit different from your team. 
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Maturity is knowing you were an idiot, common sense is trying to not be an idiot, wisdom is knowing that you will still be an idiot.
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