Thread: Week 1 Analysis
View Single Post
  #225   Spotlight this post!  
Unread 02-03-2014, 09:03
ToddF's Avatar
ToddF ToddF is offline
mechanical engineer
AKA: Todd Ferrante
FRC #2363 (Triple Helix)
Team Role: Mentor
 
Join Date: Apr 2011
Rookie Year: 2011
Location: Newport News, VA
Posts: 600
ToddF has a reputation beyond reputeToddF has a reputation beyond reputeToddF has a reputation beyond reputeToddF has a reputation beyond reputeToddF has a reputation beyond reputeToddF has a reputation beyond reputeToddF has a reputation beyond reputeToddF has a reputation beyond reputeToddF has a reputation beyond reputeToddF has a reputation beyond reputeToddF has a reputation beyond repute
Re: Week 1 Analysis

Quote:
Originally Posted by PayneTrain View Post
If you want a visual representation of what kind of defense we're seeing in Aerial Assist, look here. That is a welded piece of 2x1, .125 in thick tubing, behind bumpers, totally broken. It's astounding.
From the wiki on 6061 aluminum:
"6061 is highly weldable, for example using tungsten inert gas welding (TIG) or metal inert gas welding (MIG). Typically, after welding, the properties near the weld are those of 6061-O, a loss of strength of around 80%. The material can be re-heat-treated to restore -T4 or -T6 temper for the whole piece. After welding, the material can naturally age and restore some of its strength as well. Nevertheless, the Alcoa Structural Handbook recommends the design strength of the material adjacent to the weld to be taken as 11,000 psi without proper heat treatment after the weld."

That compares to 35ksi yield strength of properly heat treated 6061-T6.

Teams that use welded aluminum construction need to realize that your welded joints are now incredibly weak. And that's if the welding has been done with perfect technique (certified welder with years of experience). High school grade workmanship will be way worse.
__________________
Todd F.
mentor, FIRST team 2363, Triple Helix
Photo gallery
video channel
Triple Helix mobile
Reply With Quote