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Unread 27-05-2014, 11:55
sanddrag sanddrag is offline
On to my 16th year in FRC
FRC #0696 (Circuit Breakers)
Team Role: Teacher
 
Join Date: Jul 2002
Rookie Year: 2002
Location: Glendale, CA
Posts: 8,510
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Re: What is the easiest way to cut make aluminum gusset

We made our .125" thick 6061 gussets on a sheet metal shear. Really easy. And you could do a jig to drill on a drill press if you wanted to rivet or bolt them rather than weld. If you want to save weight, you can go through it with a big bi-metal hole saw.
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Teacher/Engineer/Machinist - Team 696 Circuit Breakers, 2011 - Present
Mentor/Engineer/Machinist, Team 968 RAWC, 2007-2010
Technical Mentor, Team 696 Circuit Breakers, 2005-2007
Student Mechanical Leader and Driver, Team 696 Circuit Breakers, 2002-2004