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Re: What is the easiest way to cut make aluminum gusset
The quickest way, by far, is a sheer. Give me a piece of aluminum and some desired dimensions, and I can have a gusset plate made in under a minute on our sheer.
That said, probably a cheaper route would be a bandsaw. You also have added versatility with a bandsaw, as you can cut your extrusion on it as well.
Perhaps the cheats route possibly would be with a pair of snips. Get a good pair, and just cut the aluminum by hand with them.
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