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Re: pic: 4587-Sheet Metal Chassis
If this is your first time with sheet metal, definitely talk to your sponsor and find out what bend radius they recommend for a given thickness, as this will be driven by the tooling they use. Usually not a huge deal, but updating this after the fact can be somewhat hairy on complex structures depending on how you define your flanges.
Right now, your radii look far larger than what I typically see used for .090" Aluminum, although 6061 vs. 5052 would call for a larger bend radius. Generally, 5052 is recommended for sheet metal work, but some teams do use bent 6061.
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FIRST is not about doing what you can with what you know. It is about doing what you thought impossible, with what you were inspired to become.
2007-2010: Student, FRC 1687, Highlander Robotics
2012-2014: Technical Mentor, FRC 1687, Highlander Robotics
2015-2016: Lead Mentor, FRC 5400, Team WARP
2016-???: Volunteer and freelance mentor-for-hire
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