View Single Post
  #3   Spotlight this post!  
Unread 05-08-2014, 13:11
lynca's Avatar
lynca lynca is offline
Andrew Lynch
FRC #2587 (DiscoBots)
Team Role: Mentor
 
Join Date: Feb 2004
Rookie Year: 2001
Location: Houston, TX
Posts: 1,611
lynca has a reputation beyond reputelynca has a reputation beyond reputelynca has a reputation beyond reputelynca has a reputation beyond reputelynca has a reputation beyond reputelynca has a reputation beyond reputelynca has a reputation beyond reputelynca has a reputation beyond reputelynca has a reputation beyond reputelynca has a reputation beyond reputelynca has a reputation beyond repute
Send a message via AIM to lynca
Re: Round Tubing Construction

This is a great post ! Thanks for sharing your details. We might attempt to build something this Fall to test our our pipe fabrication process. I have a few questions.

Quote:
Originally Posted by Allison View Post
1. We use 1" O.D. .065 wall 6061-T6 aluminum with a 3" radius for all of our bent tube. We have tried to bend .035 wall tube but it kinks.
Do you have experience using thicker wall than 0.065 " ?

Where do you usually get this material and how much does it cost ?
McMaster doesn't have the size that you mentioned.
http://www.mcmaster.com/#aluminum-pipe/=t5e992

Quote:
Originally Posted by Allison View Post
2. All of our bending is done with a manual draw bender.
My mileage has varied with these types of tools ?
What do you recommend ?
http://www.amazon.com/Manual-Hand-Al.../dp/B001Z0U5HM

Quote:
Originally Posted by Allison View Post
3. We uses a couple different types of fastening methods. Tube connector nuts pressed into the end of the tube is our main method, they can be purchased from McMaster 94290A550. We also use u bolts, rivets, through bolt, and custom FDM parts.
Those tube connector nuts are awesome ! http://www.mcmaster.com/#94290a550/=t5ebwx
I'm interested to see how you did some of the other fastners, pictures or CAD of your robot up-close would really help if they are available !

Thanks !
__________________
History: 624 - Cryptonite --> 118 - Robonauts --> 2158 - AusTIN CANS --> 2587 DiscoBots
Bio: Andrew Lynch "How I Work" ---- LinkedIn , Facebook, Twitter