What about http://www.buttonstore.com/custombuttons/ ?
I've never heard of them (I can't guarantee quality), but you seem desperate. They say they can make your buttons in 5 days and FedEx can ship overnight. Their prices seem reasonable--18 cents a piece for 2.25" if you order 1000.
Http://www.buttons4less.com/ also looks promising, but again, I've never ordered from them.
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