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Re: One tool/machine to level up a moderate shop
We did that last year, picked up a used Craftsman Atlas lathe for the shop. We've made some tweaks to it--it came without a cover for its belts, so we found a used one, picked up a new chuck for it, and one of the other mentors spent last weekend removing slop from one of the control handles. (It did come with a nearly complete tool set, too. That was nice.) It didn't take us more than a couple of weeks to put it to good use.
We're in about the same position you're in: Couple of bandsaws, welder, drill presses, grinder(s), table saw, plenty of hand tools, and now a lathe in one corner of the shop.
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Past teams:
2003-2007: FRC0330 BeachBots
2008: FRC1135 Shmoebotics
2012: FRC4046 Schroedinger's Dragons
"Rockets are tricky..."--Elon Musk

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