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Unread 28-11-2014, 17:57
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Ether Ether is offline
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Re: One speed vs Two speed gearboxes


It's straightforward to do the calculation. Let's pick an operating point, say 2000 rpm at 240 ozin total torque of CIMs.

Calculate the CIM operating condition at 2000 rpm and 60 ozin (for 4CIM drive), and 2000 rpm and 40 ozin (for 6CIM drive):

Code:
Motor Calculator  build MCALC_2014d 2/3/2014 1255pm


Enter rpm and ozin, separated by a space: 2000 60

CIM  @  6.62 volts:
   oz-in      Nm     rpm    rpm%    amps   watts out  watts heat    eff%
    60.0   0.424    2000    68.3    24.3        88.7        71.7    55.3


Enter rpm and ozin, separated by a space: 2000 40

CIM  @  5.92 volts:
   oz-in      Nm     rpm    rpm%    amps   watts out  watts heat    eff%
    40.0   0.282    2000    76.4    16.5        59.2        38.5    60.6
4 CIM mechanical watts out = 4*88.7 = 355 watts
6 CIM mechanical watts out = 6*59.2 = 355 watts

4 CIM amps total = 4*24.3 = 97.2 amps
6 CIM amps total = 6*16.5 = 99.0 amps

4 CIM electrical power in = 6.62*97.2 = 643 watts
6 CIM electrical power in = 5.92*99.0 = 586 watts


So under certain operating conditions (in this case, 2000 rpm @ 355 watts out), 6 CIM draws less total power.




Last edited by Ether : 28-11-2014 at 18:09.