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Unread 20-01-2015, 21:49
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Engineering Mentor
AKA: Brian O'Sullivan
FRC #4561 (TerrorBytes)
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Re: Fixing gearbox assembly inconsistancies

Quote:
Originally Posted by StealthMentor View Post
The ones we got as replacement where fine but the included kit to mount the gear to the CIM with the two washers below the gear (as per instructions) the washers actually hit the next gear and make it so it wont turn. The washers are too big in diameter. We removed one washer and it now works fine.
I removed a washer from each gearbox and the problem disappeared. I really have no idea why there are two there, unless one is intended to be a spare? When I called AndyMark asking about this the rep just said to run the gearbox for a while which would, I presume, just grind away at that gear/washer. Glad I didn't do that.

Quote:
Originally Posted by Zyrano View Post
you just need to play with the spacing of the gears relative to each shaft. We were able to use some hardware store nylon spacers to make everything work. if you look closely, you'll see that some of the gears are able to interfere with each other when you push the slop one way or the other.
Yeah the middle gear cluster has at least 1/8" of slop to it. I'm not familiar with gearbox design, but I wouldn't think that is optimal, why not send another spacer in the kit? Either way they are working now for testing. We might consider adding some spacers that are on order, but it means removing and disassembling the gearbox.