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Unread 18-11-2015, 15:29
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3574 - The King's of Bling
AKA: Jim
FRC #3574 (High Tekerz)
Team Role: Mentor
 
Join Date: Mar 2014
Rookie Year: 2012
Location: Seattle Area
Posts: 163
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Re: Possible to extend output shaft on WCP Gearbox?

The Problem with FRC usage (except 2015) is you will eventually get into some form of low speed, high torque pushing contest.

Assuming a 120 robot with bumpers and a battery weight, you could assume around 35 pounds of normal force per wheel (w/ four in contact). Assuming a coefficient of traction equal to 1, that would provide a traction limit force of 35pounds. With eight inch tires, that's a traction torque limit of 140 in*lbs

A two CIM drive shifted to a low speed ratio of 24:1 has a stall torque much higher than this per wheel. Thus the wheel traction becomes limiting factor rather than the motor torque in most cases.

A 24T Pulley (PD of 1.5") has a resulting belt tension of

Ftension = T/r = (140 in*lbs)/0.75in = 187 lbs.

The 140 in*lb torque value is way over the recommended limit for a 24T Pulley for either 9MM (36.9 in*lbs) or 15 MM (70.7in*lbs). In a very defense game you could potentially break either belt width.

Larger pulleys have higher torque limits, and lower resulting belt tension.
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