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Re: HSM Express+Tormach undersized holes
.020 is the default stock to leave for HSMExpress, and I have found that this often gets put on for default for pockets (and pretty much always for adaptive clearing). What machining technique are you using for this? As a heads up, if you are using adaptive clearing, you want to make sure to use a contour feature to get a smooth contour. If it is a pocket feature, you can use the add finish pass option to get a finish pass. A finish pass is recommended if you are looking to get a bearing fit.
-Travis
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