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Unread 04-12-2015, 10:16
sanddrag sanddrag is offline
On to my 16th year in FRC
FRC #0696 (Circuit Breakers)
Team Role: Teacher
 
Join Date: Jul 2002
Rookie Year: 2002
Location: Glendale, CA
Posts: 8,510
sanddrag has a reputation beyond reputesanddrag has a reputation beyond reputesanddrag has a reputation beyond reputesanddrag has a reputation beyond reputesanddrag has a reputation beyond reputesanddrag has a reputation beyond reputesanddrag has a reputation beyond reputesanddrag has a reputation beyond reputesanddrag has a reputation beyond reputesanddrag has a reputation beyond reputesanddrag has a reputation beyond repute
Re: HSM Express+Tormach undersized holes

Other folks above have beat me to offering the likely root cause of your issue, but I'll also throw this tool out there for Feeds and Speeds http://zero-divide.net/?page=fswizard

We use it exclusively with excellent results for most types of operations.

Also, I will second the necessity to use an "Adaptive" (aka: trochoidal, constant-engagement, "high speed") toolpath whenever possible when milling. It's highly preferred, for a variety of reasons.
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Teacher/Engineer/Machinist - Team 696 Circuit Breakers, 2011 - Present
Mentor/Engineer/Machinist, Team 968 RAWC, 2007-2010
Technical Mentor, Team 696 Circuit Breakers, 2005-2007
Student Mechanical Leader and Driver, Team 696 Circuit Breakers, 2002-2004