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We have never had a chain fall off or jam. For the ineficiency, I'm not sure. Gears can be just as ineficient if not meshed and aligned properly. As for space and weight, I can really debate that. But we like chains and sprockets just because of the simplicity and robustness. It is so easy to set up a chain drive with simple tools and make it very effective and robust too.
Our robot:
2 Drills
2 Chias
-- All sprockets carbon steel #35--
4 10T
4 32T
2 35T
2 48T
42 inches in total of 5/8 keyway shaft
Very heavy but if you saw our robot in action at Phoenix you wouldn't complain about the weight.
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Teacher/Engineer/Machinist - Team 696 Circuit Breakers, 2011 - Present
Mentor/Engineer/Machinist, Team 968 RAWC, 2007-2010
Technical Mentor, Team 696 Circuit Breakers, 2005-2007
Student Mechanical Leader and Driver, Team 696 Circuit Breakers, 2002-2004
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